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EXTRUTEX ECK-140 Co-Kneader Extruder
Description
EXTRUTEX ECK-140 Co-Kneader Extruder
EXTRUTEX ECK-140 Co-Kneader Extruder – Professional Low-Shear Compounding System
The EXTRUTEX ECK-140 Co-Kneader Extruder is a high-capacity continuous polymer compounding system designed for large-scale industrial production where high throughput, excellent mixing, controlled temperature and consistent compound quality are essential.
With a 140 mm screw diameter, 220 kW drive power, maximum screw speed of 500 rpm and an output capacity of approximately 800–1000 kg/h, the ECK-140 is designed for demanding commercial production of color masterbatch, engineering plastics, polyester compounds, high-filler formulations, flame-retardant compounds and other specialty polymer materials.
The ECK-140 uses the proven Co-Kneader processing principle, combining continuous screw rotation with reciprocating axial movement. The screw works together with stationary kneading pins inside the barrel to create highly efficient dispersive and distributive mixing.
This technology allows the ECK-140 to process large quantities of polymer while maintaining controlled mechanical and thermal conditions.
For manufacturers requiring a production capacity approaching one metric ton per hour, the ECK-140 provides a powerful platform for continuous industrial compounding.
ECK-140 Technical Specifications
| Parameter | ECK-140 |
|---|---|
| Model | ECK-140 |
| Screw Diameter | 140 mm |
| L/D Ratio | 10–25 |
| Reciprocating Stroke | 21 mm |
| Drive Power | 220 kW |
| Maximum Screw Speed | 500 rpm |
| Output Capacity | 800–1000 kg/h |
The ECK-140 can be configured according to the polymer, formulation, filler loading, additive system, required production capacity and downstream pelletizing process.
Advanced Co-Kneader Technology for Large-Scale Production
The ECK-140 is based on a specialized Co-Kneader principle that combines rotational screw movement with reciprocating axial movement.
Unlike conventional extrusion systems where the screw primarily rotates in a fixed position, the ECK-140 continuously moves the screw forwards and backwards inside the processing chamber.
This reciprocating action changes the position of the kneading flights relative to the stationary pins and creates additional material movement throughout the barrel.
As the polymer passes through the machine, it is continuously:
- Divided
- Folded
- Stretched
- Recombined
- Redistributed
- Homogenized
- Transported forward
This creates a highly effective mixing process while helping maintain controlled shear and temperature conditions.
For large-scale production, the combination of efficient mixing and high throughput makes the ECK-140 suitable for continuous industrial operation.
Rotating and Reciprocating Screw System
The specially engineered screw is one of the most important components of the ECK-140.
During operation, the screw performs two coordinated movements.
The first is rotational movement, which provides material transport and continuous kneading.
The second is reciprocating axial movement, which repeatedly changes the relationship between the screw flights and the stationary kneading pins.
The 21 mm reciprocating stroke provides substantial axial movement inside the processing chamber, creating additional folding and redistribution of the polymer.
This movement helps prevent material from simply following a direct forward path through the machine.
Instead, the material is repeatedly renewed around the kneading elements, promoting excellent homogenization and consistent additive distribution.
A Different Approach to Polymer Compounding
The ECK-140 is based on a different compounding philosophy from traditional extrusion technology.
A conventional extruder primarily transports material forward through a rotating screw. The ECK Co-Kneader introduces another dimension to the process: the screw also moves backwards and forwards along its axis.
Special kneading flights on the screw interact with stationary kneading pins installed inside the barrel. During operation, the moving screw flights repeatedly pass the fixed pins, creating a controlled combination of longitudinal and transverse material movement.
The material is continuously:
- Divided
- Folded
- Stretched
- Redistributed
- Recombined
- Homogenized
This creates highly efficient mixing without requiring extremely aggressive mechanical shear.
Rotating and Reciprocating Screw Technology
The heart of the ECK-100 is its specially engineered reciprocating screw.
During operation, the screw performs two simultaneous movements:
Rotational movement provides continuous material transport and kneading.
Reciprocating movement changes the position of the kneading flights relative to the stationary pins and creates additional transverse movement of the polymer.
This combination significantly improves the mixing action inside the processing chamber.
Instead of allowing material to travel through a simple forward-flow path, the ECK-140 continuously renews the material around the kneading elements.
This helps produce a highly uniform compound while maintaining controlled processing conditions.
Three-Row Stationary Kneading Pin System
The ECK-140 incorporates a specially designed stationary kneading pin system that works together with the moving screw flights to create highly efficient mixing.
As the screw rotates and reciprocates, the material repeatedly encounters the kneading pins, producing both distributive and dispersive mixing.
The system helps achieve:
Excellent pigment dispersion
Uniform filler distribution
Effective additive incorporation
Improved polymer homogenization
Stable melt quality
Reduced stagnant material zones
Consistent production quality
The geometry of both the screw and kneading pins can be optimized according to the polymer formulation and production requirements.
Stationary Kneading Pin System
The ECK-140 processing chamber incorporates specially engineered stationary kneading pins.
The pins interact with the moving screw flights during the rotational and reciprocating movements of the screw.
This interaction creates controlled material deformation and redistribution throughout the processing chamber.
The kneading system contributes to:
- Excellent pigment dispersion
- Uniform filler distribution
- Effective additive incorporation
- Improved polymer homogenization
- Consistent melt quality
- Reduced stagnant areas
- Stable continuous processing
The processing configuration can be selected according to the polymer and formulation requirements.
Low-Shear Polymer Processing
One of the main advantages of the ECK Co-Kneader technology is its ability to provide effective mixing without relying exclusively on extremely aggressive mechanical shear.
This is particularly important for polymers and additives that can be affected by excessive mechanical energy or high temperatures.
The ECK-140 provides controlled kneading action that helps distribute and homogenize the material while reducing unnecessary processing stress.
Potential benefits include:
- Controlled melt temperature
- Reduced thermal degradation
- Improved viscosity retention
- Better color stability
- Improved additive performance
- Consistent compound quality
- Stable long-term production
The large 140 mm processing diameter allows these processing principles to be applied at a production capacity of approximately 800–1000 kg/h.
Excellent Dispersive and Distributive Mixing
The ECK-140 combines dispersive mixing and distributive mixing to produce highly homogeneous polymer compounds.
Dispersive mixing helps break down agglomerated pigment, filler and additive particles.
Distributive mixing then distributes these components throughout the polymer matrix.
This combination is particularly important for industrial masterbatch and specialty compound production, where small variations in additive distribution can affect the final product.
The ECK-140 can provide:
- Uniform color
- Consistent filler concentration
- Stable additive distribution
- Excellent material homogeneity
- Repeatable compound quality
- Stable downstream processing
High Degree of Self-Wiping
The reciprocating screw movement contributes to a high degree of self-wiping inside the processing chamber.
The interaction between the screw flights and stationary kneading pins helps minimize material accumulation and stagnant zones.
This can be particularly beneficial in high-volume production where long operating periods and reliable changeovers are important.
The self-wiping action can help provide:
- Easier cleaning
- Faster product changeover
- Reduced contamination
- More stable production
- Reduced unwanted material residence
- Simplified maintenance
For manufacturers producing different colors or formulations, these characteristics can help improve production efficiency.
High Filler Loading Capability
The ECK-140 is suitable for high-volume production of polymer compounds containing substantial quantities of mineral and functional fillers.
Potential fillers include:
- Calcium carbonate
- Talc
- Barium sulfate
- Silica
- Mica
- Aluminum hydroxide
- Magnesium hydroxide
- Carbon black
- Wood flour
- Other mineral and functional fillers
The Co-Kneader mechanism provides effective filler incorporation and distribution throughout the polymer matrix.
With an output capacity of 800–1000 kg/h, the ECK-140 is designed for manufacturers requiring high-volume production of filled polymer compounds.
Efficient Liquid Additive Incorporation
The ECK-140 can also be configured for formulations containing liquid components.
Potential liquid ingredients include:
- Plasticizers
- Processing oils
- Waxes
- Coupling agents
- Processing aids
- Liquid stabilizers
- Specialty additives
The repeated folding and redistribution of material inside the kneading chamber helps incorporate liquid components into the polymer matrix.
This makes the ECK-140 suitable for complex formulations containing combinations of polymer, powders, fillers and liquid additives.
Precise Temperature Control
Temperature management becomes particularly important when processing large quantities of polymer.
The ECK-140 can be equipped with an appropriate cooling system for the barrel and screw according to the application.
The controlled Co-Kneader processing principle helps minimize unnecessary mechanical heat generation, while the cooling system provides additional control over the processing temperature.
Maintaining an appropriate temperature can help provide:
- Stable melt conditions
- Reduced thermal degradation
- Better viscosity stability
- Improved color consistency
- Reliable additive performance
- Repeatable production quality
For temperature-sensitive formulations, precise thermal management is an important part of the complete ECK-140 system.
Stable Continuous Industrial Production
The ECK-140 is designed for continuous large-scale industrial operation.
Its 800–1000 kg/h production capacity makes it suitable for manufacturers requiring high-volume polymer compounding.
The machine can be integrated with downstream equipment such as:
- Melt filtration systems
- Strand dies
- Water cooling tanks
- Strand cooling systems
- Pelletizing systems
- Automatic conveying systems
- Material collection systems
- Packaging systems
EXTRUTEX can configure the ECK-140 as part of a complete industrial compounding line according to the final product and production requirements.
Easy Cleaning and Maintenance
High-capacity production equipment must also be designed for practical maintenance.
The ECK-140 can be designed with an axially opening barrel to provide convenient access to the processing chamber.
This allows operators to perform:
- Screw inspection
- Kneading pin inspection
- Barrel cleaning
- Product changeover
- Wear inspection
- Component replacement
- Routine maintenance
Easy access to the processing chamber can help reduce maintenance downtime and simplify routine servicing.
Modular Processing Components
The ECK-140 can be configured with replaceable processing components according to the application.
The processing configuration can be optimized according to:
- Polymer type
- Filler concentration
- Additive system
- Required dispersion
- Production capacity
- Processing temperature
- Final product requirements
This modular approach gives manufacturers greater flexibility when producing different polymer formulations on the same production platform.
ECK-140 Industrial Applications
The ECK-140 is designed for high-volume polymer compounding applications where production capacity and material quality are equally important.
Color Masterbatch
The ECK-140 is suitable for commercial-scale color masterbatch production requiring consistent pigment dispersion and uniform color.
Its controlled kneading principle allows pigments to be distributed throughout the carrier polymer while helping maintain stable processing temperatures.
With a capacity of 800–1000 kg/h, the ECK-140 is suitable for high-volume masterbatch manufacturing.
Polyester Compounds and Masterbatch
The ECK-140 can be configured for selected polyester compounds and masterbatch applications.
Polyester processing may require careful control of processing temperature, residence conditions and viscosity.
The Co-Kneader principle provides an efficient mixing environment while allowing processing conditions to be adjusted according to the formulation.
Engineering Plastics
The ECK-140 can be used for large-scale production of various engineering polymer compounds, including applications involving:
- PA
- PET
- PBT
- PC
- ABS
- ASA
- PPO
- Specialty engineering polymers
The final processing configuration depends on the polymer grade, additives, filler content and required compound properties.
PVC Compounds
The ECK-140 can also be considered for selected PVC compounding applications requiring controlled thermal and mechanical processing.
The low-shear processing principle can be beneficial for formulations where excessive heat generation should be minimized.
Flame-Retardant Compounds
Flame-retardant formulations often contain high levels of mineral and functional additives.
The ECK-140 provides an effective environment for incorporating and distributing these components throughout the polymer matrix.
Its large processing capacity makes it suitable for industrial-scale production of flame-retardant compounds.
High-Filler Compounds
High-filler formulations require efficient incorporation and uniform distribution of mineral materials.
The ECK-140 is suitable for high-volume production involving calcium carbonate, talc, hydroxides, silica and other functional fillers.
The controlled kneading action helps produce homogeneous formulations while maintaining stable processing conditions.
Specialty Polymer Compounds
The ECK-140 can also be configured for specialty polymer applications requiring a combination of high production capacity, effective mixing and controlled thermal processing.
Potential applications include selected elastomers, thermoplastic elastomers and specialty polymer formulations.
ECK-140 for High-Volume Masterbatch Manufacturing
With an output capacity of 800–1000 kg/h, the ECK-140 is specifically suited to large-scale commercial production.
Manufacturers can use the machine for:
- Color masterbatch
- Additive masterbatch
- Filler masterbatch
- Functional masterbatch
- Polyester masterbatch
- Engineering compounds
- Flame-retardant compounds
- High-filler formulations
- Specialty polymer compounds
When combined with suitable downstream pelletizing and conveying equipment, the ECK-140 can form the core of a complete high-capacity compounding production line.
Why Choose the EXTRUTEX ECK-140?
The ECK-140 combines a 140 mm processing diameter and 220 kW drive system with advanced reciprocating Co-Kneader technology.
Its large processing chamber and 21 mm reciprocating stroke provide the capacity and mixing action required for large-scale industrial compounding.
Main advantages include:
- 140 mm screw diameter
- 220 kW drive power
- 500 rpm maximum screw speed
- 800–1000 kg/h output capacity
- 21 mm reciprocating stroke
- L/D configuration from 10–25
- Rotating and reciprocating screw movement
- Low-shear compounding
- Excellent dispersive mixing
- Excellent distributive mixing
- High degree of self-wiping
- Reduced stagnant areas
- High filler loading capability
- Efficient liquid additive incorporation
- Controlled processing temperature
- Barrel and screw cooling capability
- Axially opening barrel
- Easy cleaning and maintenance
- Modular processing components
- Suitable for high-volume masterbatch production
- Suitable for engineering plastics
- Suitable for high-filler and flame-retardant compounds
- Suitable for specialty polymer production
EXTRUTEX ECK-140 – High-Capacity Co-Kneader Technology
The EXTRUTEX ECK-140 Co-Kneader Extruder is designed for manufacturers who require high-capacity continuous polymer compounding with excellent mixing performance and controlled processing conditions.
With its 140 mm screw diameter, 220 kW drive power, 21 mm reciprocating stroke, maximum screw speed of 500 rpm and output capacity of 800–1000 kg/h, the ECK-140 provides a powerful solution for large-scale commercial polymer production.
Its combination of rotational and reciprocating screw movement with stationary kneading pins provides efficient dispersive and distributive mixing while helping control mechanical shear and processing temperature.
From color masterbatch and polyester compounds to engineering plastics, high-filler formulations, flame-retardant materials and specialty polymer compounds, the ECK-140 can be configured for a wide range of demanding industrial applications.
EXTRUTEX can configure the ECK-140 according to the polymer, formulation, filler concentration, additive system, required production capacity and downstream pelletizing process.
Applications of EXTRUTEX EXCT Co-Rotating Twin-Screw Extruders
High-Performance Compounding Solutions Powered by EXTRUTEX Technology
The EXTRUTEX EXCT Series Co-Rotating Twin-Screw Extruders, developed with advanced EXTRUTEX modular twin-screw technology, are engineered to deliver maximum productivity, outstanding product quality and superior processing efficiency for modern polymer compounding industries.
Designed for continuous industrial production, these extruders combine modular screw configurations, clamshell barrel construction, independently controlled temperature zones and optimized co-rotating screw technology to provide exceptional flexibility across a wide range of materials and formulations.
Whether producing color masterbatch, engineering plastics, reinforced compounds, wire and cable materials or powder coatings, the EXCT Series provides a reliable platform capable of delivering consistent product quality while reducing production downtime and improving manufacturing efficiency.
The modular design allows each extruder to be configured according to the specific material, filler loading, additive concentration and production objective, making the EXCT Series suitable for both standard and highly customized compounding applications.
Color Masterbatch Production
The EXCT Series is an ideal solution for producing high-quality color masterbatch with excellent pigment dispersion and color consistency.
The intensive mixing capability of the co-rotating twin screws ensures uniform pigment distribution throughout the polymer matrix while maintaining stable processing conditions.
Typical materials include:
Polyethylene (PE)
Polypropylene (PP)
ABS
AS
Polyamide (PA)
EVA
PET with pigments
The modular screw configuration allows mixing intensity and residence time to be optimized for different pigment systems, helping manufacturers achieve consistent color quality and excellent pellet appearance.
Filler Masterbatch Compounding
The EXCT Series is designed to process high-loading filler masterbatch formulations with excellent dispersion and stable production performance.
Polyolefin Filler Compounds
PE + Calcium Carbonate (CaCO₃)
PP + Calcium Carbonate
EVA + Calcium Carbonate
Talc-filled compounds
Titanium dioxide formulations
Engineering Plastic Fillers
ABS + ATH
PC + ATH
PS + ATH
Magnesium Hydroxide (MGH) compounds
Functional Mineral Compounds
PP + Iron Powder
PA + Ceramic Powder
ABS + Metal Powders
The modular processing zones allow conveying, melting, kneading, dispersion and homogenization to be precisely balanced according to filler loading and material characteristics.
Reinforced Plastic Compounds
The EXCT Series provides excellent performance for manufacturing fiber-reinforced engineering plastics.
The screw configuration can be designed to introduce reinforcement while maintaining appropriate fiber length and dispersion.
Typical reinforced materials include:
PP with long and short glass fibers
PBT reinforced compounds
ABS reinforced compounds
AS reinforced compounds
PA reinforced compounds
PC reinforced compounds
POM reinforced compounds
PPS reinforced compounds
PET reinforced compounds
Controlled processing helps improve dispersion and compound uniformity while supporting consistent production quality.
Functional Masterbatch
Modern plastics often require specialized functional additives rather than color alone.
The EXCT Series can be configured for producing a wide variety of functional masterbatch products.
Biodegradable and Starch-Based Compounds
PE with starch
PP with starch
PS with decomposing agents
Flame Retardant Compounds
PP with flame-retardant additives
PA flame-retardant compounds
ABS flame-retardant compounds
PBT flame-retardant formulations
Carbon Black Masterbatch
PE with carbon black
EVA with carbon black
ABS conductive compounds
The flexible screw arrangement allows the dispersion process to be optimized for each additive system.
Wire and Cable Compounds
The EXCT Series is widely suitable for wire and cable compound production, where material consistency and precise processing control are essential.
Applications include:
HFFR (Halogen-Free Flame Retardant)
XLPE compounds
Semi-conductive compounds
Sioplas compounds
Specialty cable materials
The modular barrel and independently controlled temperature zones allow engineers to establish stable processing conditions for demanding cable formulations.
Powder Coating Production
The EXCT Series is also an effective platform for manufacturing powder coating materials.
Its controlled melting and intensive mixing capabilities help produce homogeneous coating compounds with consistent quality.
Typical formulations include:
Hybrid powder coatings
Polyester coatings
Polyurethane coatings
Epoxy coatings
Specialty powder coating formulations
The modular processing concept allows different formulations to be produced on the same machine with appropriate screw and barrel configurations.
Engineering Plastic Compounding
The EXCT Series is suitable for a broad range of engineering thermoplastics that require precise temperature control and efficient mixing.
Typical engineering polymers include:
PA
PC
ABS
PBT
PET
POM
PPS
The modular screw system allows engineers to optimize residence time, mixing intensity and temperature profiles for each material.
Direct Extrusion Applications
Beyond pellet production, the EXCT Series can also be configured for direct extrusion applications.
Depending on the downstream equipment, the homogeneous melt can be supplied directly to extrusion dies for producing various semi-finished products.
The stable melt quality provided by the co-rotating twin-screw system helps support consistent downstream processing performance.
Why Choose EXTRUTEX EXCT Series?
The EXTRUTEX EXCT Series combines EXTRUTEX’s advanced modular twin-screw technology with decades of engineering expertise to deliver reliable, high-performance compounding solutions for modern polymer manufacturing.
Key Advantages
High productivity across a wide range of materials
Excellent mixing and dispersion performance
Modular screw and barrel configurations
Clamshell barrel for fast maintenance and cleaning
Independently controlled temperature zones
Stable continuous production
Flexible processing for multiple formulations
Suitable for laboratory, pilot and industrial production
Excellent compatibility with downstream pelletizing and extrusion equipment
From color masterbatch and filler compounds to engineering plastics, wire and cable compounds, powder coatings and direct extrusion, the EXTRUTEX EXCT Series provides a versatile processing platform capable of meeting the demanding requirements of today’s plastics industry while maximizing production efficiency, operational reliability and final product quality.
TECH DATA:
EXTRUTEX ATP 114-32S – Precision Power for Rigid PVC Sheet Extrusion
Introduction
When production needs exceed the ordinary, the EXTRUTEX ATP 114-32S steps in — a masterclass in single-screw extrusion engineering.
Built with Austrian precision and forged for endurance, this machine transforms PVC and UPVC granules into flawless, smooth, dimensionally stable sheets at a rate few can match.
The ATP 114-32S represents the next generation of sheet extrusion — optimized for wide sheets, thick sections, and continuous high-capacity output.
It’s designed for manufacturers who demand more than performance — they demand perfection.
Technical Details
The EXTRUTEX ATP 114-32S integrates a special geometric screw design that optimizes material melting, mixing, and degassing.
This unique geometry ensures exceptional melt homogeneity, superior plasticization, and reduced thermal stress, even at high throughputs.
A bimetallic barrel paired with molybdenum-coated screws delivers outstanding wear resistance and a long operational life, while the 32 L/D ratio ensures excellent output consistency for rigid and semi-rigid PVC sheets.
Its AC vector drive motor and high-torque gearbox provide smooth, vibration-free power delivery, allowing precise control of melt pressure and sheet uniformity.
The multi-zone temperature control system, governed by a PLC-based control panel, maintains the thermal balance critical for quality surface finish and dimensional accuracy.
The ATP 114-32S is engineered for large-scale PVC sheet production — foamed or rigid — and can be configured with automatic feeders, melt pressure sensors, and integrated flat die systems for complete process control from hopper to haul-off.
⚙️ Technical Data Table
| Parameter | Specification |
|---|---|
| Model | EXTRUTEX ATP 114-32S |
| Application | UPVC / PVC Rigid Sheet Extrusion |
| Screw Diameter | 114 mm |
| L/D Ratio | 32:1 |
| Output Range | 270 – 450 kg/h |
| Installed Power | 107 kW |
| Drive Type | AC Vector Drive Motor |
| Screw Design | Special Geometric Design for PVC Melting and Mixing |
| Barrel Material | Nitrided / Bimetallic with Molybdenum Coating |
| Gearbox Type | High Torque, Low Noise Design |
| Heating Zones | Multi-Zone (6 to 8 Zones Adjustable) |
| Cooling System | Air / Water Integrated Cooling System |
| Control System | PLC with Touch Screen Operation |
| Degassing System | Optional Single / Double Vented Design |
| Feeding System | Automatic Volumetric / Gravimetric Feeder |
| Melt Temperature Range | 170 – 195 °C (adjustable) |
| Applications | PVC Foam Board, Rigid PVC Sheet, Advertising Panels, UPVC Flat Panels |
| Output Stability | ±1.5% Consistency |
| Country of Origin | Austria (Designed by EXTRUTEX) |
Performance Summary
The ATP 114-32S excels where productivity meets precision.
Its robust torque, thermal uniformity, and melt stability guarantee consistent sheet thickness and perfect surface clarity — even under continuous, 24-hour production cycles.
With 107 kW of engineered efficiency, it delivers the ideal balance between power consumption and throughput, resulting in reduced operating costs and maximized profitability.
Every component — from gearbox to barrel — is built to EXTRUTEX’s uncompromising European standards, making this extruder not just a machine, but a long-term production partner.
APPLICATIONS:
Applications of EXTRUTEX EXCT Co-Rotating Twin-Screw Extruders
High-Performance Compounding Solutions Powered by EXTRUTEX Technology
The EXTRUTEX EXCT Series Co-Rotating Twin-Screw Extruders, developed with advanced EXTRUTEX modular twin-screw technology, are engineered to deliver maximum productivity, outstanding product quality and superior processing efficiency for modern polymer compounding industries.
Designed for continuous industrial production, these extruders combine modular screw configurations, clamshell barrel construction, independently controlled temperature zones and optimized co-rotating screw technology to provide exceptional flexibility across a wide range of materials and formulations.
Whether producing color masterbatch, engineering plastics, reinforced compounds, wire and cable materials or powder coatings, the EXCT Series provides a reliable platform capable of delivering consistent product quality while reducing production downtime and improving manufacturing efficiency.
The modular design allows each extruder to be configured according to the specific material, filler loading, additive concentration and production objective, making the EXCT Series suitable for both standard and highly customized compounding applications.
Color Masterbatch Production
The EXCT Series is an ideal solution for producing high-quality color masterbatch with excellent pigment dispersion and color consistency.
The intensive mixing capability of the co-rotating twin screws ensures uniform pigment distribution throughout the polymer matrix while maintaining stable processing conditions.
Typical materials include:
Polyethylene (PE)
Polypropylene (PP)
ABS
AS
Polyamide (PA)
EVA
PET with pigments
The modular screw configuration allows mixing intensity and residence time to be optimized for different pigment systems, helping manufacturers achieve consistent color quality and excellent pellet appearance.
Filler Masterbatch Compounding
The EXCT Series is designed to process high-loading filler masterbatch formulations with excellent dispersion and stable production performance.
Polyolefin Filler Compounds
PE + Calcium Carbonate (CaCO₃)
PP + Calcium Carbonate
EVA + Calcium Carbonate
Talc-filled compounds
Titanium dioxide formulations
Engineering Plastic Fillers
ABS + ATH
PC + ATH
PS + ATH
Magnesium Hydroxide (MGH) compounds
Functional Mineral Compounds
PP + Iron Powder
PA + Ceramic Powder
ABS + Metal Powders
The modular processing zones allow conveying, melting, kneading, dispersion and homogenization to be precisely balanced according to filler loading and material characteristics.
Reinforced Plastic Compounds
The EXCT Series provides excellent performance for manufacturing fiber-reinforced engineering plastics.
The screw configuration can be designed to introduce reinforcement while maintaining appropriate fiber length and dispersion.
Typical reinforced materials include:
PP with long and short glass fibers
PBT reinforced compounds
ABS reinforced compounds
AS reinforced compounds
PA reinforced compounds
PC reinforced compounds
POM reinforced compounds
PPS reinforced compounds
PET reinforced compounds
Controlled processing helps improve dispersion and compound uniformity while supporting consistent production quality.
Functional Masterbatch
Modern plastics often require specialized functional additives rather than color alone.
The EXCT Series can be configured for producing a wide variety of functional masterbatch products.
Biodegradable and Starch-Based Compounds
PE with starch
PP with starch
PS with decomposing agents
Flame Retardant Compounds
PP with flame-retardant additives
PA flame-retardant compounds
ABS flame-retardant compounds
PBT flame-retardant formulations
Carbon Black Masterbatch
PE with carbon black
EVA with carbon black
ABS conductive compounds
The flexible screw arrangement allows the dispersion process to be optimized for each additive system.
Wire and Cable Compounds
The EXCT Series is widely suitable for wire and cable compound production, where material consistency and precise processing control are essential.
Applications include:
HFFR (Halogen-Free Flame Retardant)
XLPE compounds
Semi-conductive compounds
Sioplas compounds
Specialty cable materials
The modular barrel and independently controlled temperature zones allow engineers to establish stable processing conditions for demanding cable formulations.
Powder Coating Production
The EXCT Series is also an effective platform for manufacturing powder coating materials.
Its controlled melting and intensive mixing capabilities help produce homogeneous coating compounds with consistent quality.
Typical formulations include:
Hybrid powder coatings
Polyester coatings
Polyurethane coatings
Epoxy coatings
Specialty powder coating formulations
The modular processing concept allows different formulations to be produced on the same machine with appropriate screw and barrel configurations.
Engineering Plastic Compounding
The EXCT Series is suitable for a broad range of engineering thermoplastics that require precise temperature control and efficient mixing.
Typical engineering polymers include:
PA
PC
ABS
PBT
PET
POM
PPS
The modular screw system allows engineers to optimize residence time, mixing intensity and temperature profiles for each material.
Direct Extrusion Applications
Beyond pellet production, the EXCT Series can also be configured for direct extrusion applications.
Depending on the downstream equipment, the homogeneous melt can be supplied directly to extrusion dies for producing various semi-finished products.
The stable melt quality provided by the co-rotating twin-screw system helps support consistent downstream processing performance.
Why Choose EXTRUTEX EXCT Series?
The EXTRUTEX EXCT Series combines EXTRUTEX’s advanced modular twin-screw technology with decades of engineering expertise to deliver reliable, high-performance compounding solutions for modern polymer manufacturing.
Key Advantages
High productivity across a wide range of materials
Excellent mixing and dispersion performance
Modular screw and barrel configurations
Clamshell barrel for fast maintenance and cleaning
Independently controlled temperature zones
Stable continuous production
Flexible processing for multiple formulations
Suitable for laboratory, pilot and industrial production
Excellent compatibility with downstream pelletizing and extrusion equipment
From color masterbatch and filler compounds to engineering plastics, wire and cable compounds, powder coatings and direct extrusion, the EXTRUTEX EXCT Series provides a versatile processing platform capable of meeting the demanding requirements of today’s plastics industry while maximizing production efficiency, operational reliability and final product quality.
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EXTRUTEX ECK-140 Co-Kneader Extruder
EXTRUTEX ECK-140 Co-Kneader Extruder – Professional Low-Shear Compounding System
The EXTRUTEX ECK-140 Co-Kneader Extruder is a high-capacity continuous polymer compounding system designed for large-scale industrial production where high throughput, excellent mixing, controlled temperature and consistent compound quality are essential.
With a 140 mm screw diameter, 220 kW drive power, maximum screw speed of 500 rpm and an output capacity of approximately 800–1000 kg/h, the ECK-140 is designed for demanding commercial production of color masterbatch, engineering plastics, polyester compounds, high-filler formulations, flame-retardant compounds and other specialty polymer materials.
The ECK-140 uses the proven Co-Kneader processing principle, combining continuous screw rotation with reciprocating axial movement. The screw works together with stationary kneading pins inside the barrel to create highly efficient dispersive and distributive mixing.
This technology allows the ECK-140 to process large quantities of polymer while maintaining controlled mechanical and thermal conditions.
For manufacturers requiring a production capacity approaching one metric ton per hour, the ECK-140 provides a powerful platform for continuous industrial compounding.
ECK-140 Technical Specifications
| Parameter | ECK-140 |
|---|---|
| Model | ECK-140 |
| Screw Diameter | 140 mm |
| L/D Ratio | 10–25 |
| Reciprocating Stroke | 21 mm |
| Drive Power | 220 kW |
| Maximum Screw Speed | 500 rpm |
| Output Capacity | 800–1000 kg/h |
The ECK-140 can be configured according to the polymer, formulation, filler loading, additive system, required production capacity and downstream pelletizing process.
Advanced Co-Kneader Technology for Large-Scale Production
The ECK-140 is based on a specialized Co-Kneader principle that combines rotational screw movement with reciprocating axial movement.
Unlike conventional extrusion systems where the screw primarily rotates in a fixed position, the ECK-140 continuously moves the screw forwards and backwards inside the processing chamber.
This reciprocating action changes the position of the kneading flights relative to the stationary pins and creates additional material movement throughout the barrel.
As the polymer passes through the machine, it is continuously:
- Divided
- Folded
- Stretched
- Recombined
- Redistributed
- Homogenized
- Transported forward
This creates a highly effective mixing process while helping maintain controlled shear and temperature conditions.
For large-scale production, the combination of efficient mixing and high throughput makes the ECK-140 suitable for continuous industrial operation.
Rotating and Reciprocating Screw System
The specially engineered screw is one of the most important components of the ECK-140.
During operation, the screw performs two coordinated movements.
The first is rotational movement, which provides material transport and continuous kneading.
The second is reciprocating axial movement, which repeatedly changes the relationship between the screw flights and the stationary kneading pins.
The 21 mm reciprocating stroke provides substantial axial movement inside the processing chamber, creating additional folding and redistribution of the polymer.
This movement helps prevent material from simply following a direct forward path through the machine.
Instead, the material is repeatedly renewed around the kneading elements, promoting excellent homogenization and consistent additive distribution.
A Different Approach to Polymer Compounding
The ECK-140 is based on a different compounding philosophy from traditional extrusion technology.
A conventional extruder primarily transports material forward through a rotating screw. The ECK Co-Kneader introduces another dimension to the process: the screw also moves backwards and forwards along its axis.
Special kneading flights on the screw interact with stationary kneading pins installed inside the barrel. During operation, the moving screw flights repeatedly pass the fixed pins, creating a controlled combination of longitudinal and transverse material movement.
The material is continuously:
- Divided
- Folded
- Stretched
- Redistributed
- Recombined
- Homogenized
This creates highly efficient mixing without requiring extremely aggressive mechanical shear.
Rotating and Reciprocating Screw Technology
The heart of the ECK-100 is its specially engineered reciprocating screw.
During operation, the screw performs two simultaneous movements:
Rotational movement provides continuous material transport and kneading.
Reciprocating movement changes the position of the kneading flights relative to the stationary pins and creates additional transverse movement of the polymer.
This combination significantly improves the mixing action inside the processing chamber.
Instead of allowing material to travel through a simple forward-flow path, the ECK-140 continuously renews the material around the kneading elements.
This helps produce a highly uniform compound while maintaining controlled processing conditions.
Three-Row Stationary Kneading Pin System
The ECK-140 incorporates a specially designed stationary kneading pin system that works together with the moving screw flights to create highly efficient mixing.
As the screw rotates and reciprocates, the material repeatedly encounters the kneading pins, producing both distributive and dispersive mixing.
The system helps achieve:
Excellent pigment dispersion
Uniform filler distribution
Effective additive incorporation
Improved polymer homogenization
Stable melt quality
Reduced stagnant material zones
Consistent production quality
The geometry of both the screw and kneading pins can be optimized according to the polymer formulation and production requirements.
Stationary Kneading Pin System
The ECK-140 processing chamber incorporates specially engineered stationary kneading pins.
The pins interact with the moving screw flights during the rotational and reciprocating movements of the screw.
This interaction creates controlled material deformation and redistribution throughout the processing chamber.
The kneading system contributes to:
- Excellent pigment dispersion
- Uniform filler distribution
- Effective additive incorporation
- Improved polymer homogenization
- Consistent melt quality
- Reduced stagnant areas
- Stable continuous processing
The processing configuration can be selected according to the polymer and formulation requirements.
Low-Shear Polymer Processing
One of the main advantages of the ECK Co-Kneader technology is its ability to provide effective mixing without relying exclusively on extremely aggressive mechanical shear.
This is particularly important for polymers and additives that can be affected by excessive mechanical energy or high temperatures.
The ECK-140 provides controlled kneading action that helps distribute and homogenize the material while reducing unnecessary processing stress.
Potential benefits include:
- Controlled melt temperature
- Reduced thermal degradation
- Improved viscosity retention
- Better color stability
- Improved additive performance
- Consistent compound quality
- Stable long-term production
The large 140 mm processing diameter allows these processing principles to be applied at a production capacity of approximately 800–1000 kg/h.
Excellent Dispersive and Distributive Mixing
The ECK-140 combines dispersive mixing and distributive mixing to produce highly homogeneous polymer compounds.
Dispersive mixing helps break down agglomerated pigment, filler and additive particles.
Distributive mixing then distributes these components throughout the polymer matrix.
This combination is particularly important for industrial masterbatch and specialty compound production, where small variations in additive distribution can affect the final product.
The ECK-140 can provide:
- Uniform color
- Consistent filler concentration
- Stable additive distribution
- Excellent material homogeneity
- Repeatable compound quality
- Stable downstream processing
High Degree of Self-Wiping
The reciprocating screw movement contributes to a high degree of self-wiping inside the processing chamber.
The interaction between the screw flights and stationary kneading pins helps minimize material accumulation and stagnant zones.
This can be particularly beneficial in high-volume production where long operating periods and reliable changeovers are important.
The self-wiping action can help provide:
- Easier cleaning
- Faster product changeover
- Reduced contamination
- More stable production
- Reduced unwanted material residence
- Simplified maintenance
For manufacturers producing different colors or formulations, these characteristics can help improve production efficiency.
High Filler Loading Capability
The ECK-140 is suitable for high-volume production of polymer compounds containing substantial quantities of mineral and functional fillers.
Potential fillers include:
- Calcium carbonate
- Talc
- Barium sulfate
- Silica
- Mica
- Aluminum hydroxide
- Magnesium hydroxide
- Carbon black
- Wood flour
- Other mineral and functional fillers
The Co-Kneader mechanism provides effective filler incorporation and distribution throughout the polymer matrix.
With an output capacity of 800–1000 kg/h, the ECK-140 is designed for manufacturers requiring high-volume production of filled polymer compounds.
Efficient Liquid Additive Incorporation
The ECK-140 can also be configured for formulations containing liquid components.
Potential liquid ingredients include:
- Plasticizers
- Processing oils
- Waxes
- Coupling agents
- Processing aids
- Liquid stabilizers
- Specialty additives
The repeated folding and redistribution of material inside the kneading chamber helps incorporate liquid components into the polymer matrix.
This makes the ECK-140 suitable for complex formulations containing combinations of polymer, powders, fillers and liquid additives.
Precise Temperature Control
Temperature management becomes particularly important when processing large quantities of polymer.
The ECK-140 can be equipped with an appropriate cooling system for the barrel and screw according to the application.
The controlled Co-Kneader processing principle helps minimize unnecessary mechanical heat generation, while the cooling system provides additional control over the processing temperature.
Maintaining an appropriate temperature can help provide:
- Stable melt conditions
- Reduced thermal degradation
- Better viscosity stability
- Improved color consistency
- Reliable additive performance
- Repeatable production quality
For temperature-sensitive formulations, precise thermal management is an important part of the complete ECK-140 system.
Stable Continuous Industrial Production
The ECK-140 is designed for continuous large-scale industrial operation.
Its 800–1000 kg/h production capacity makes it suitable for manufacturers requiring high-volume polymer compounding.
The machine can be integrated with downstream equipment such as:
- Melt filtration systems
- Strand dies
- Water cooling tanks
- Strand cooling systems
- Pelletizing systems
- Automatic conveying systems
- Material collection systems
- Packaging systems
EXTRUTEX can configure the ECK-140 as part of a complete industrial compounding line according to the final product and production requirements.
Easy Cleaning and Maintenance
High-capacity production equipment must also be designed for practical maintenance.
The ECK-140 can be designed with an axially opening barrel to provide convenient access to the processing chamber.
This allows operators to perform:
- Screw inspection
- Kneading pin inspection
- Barrel cleaning
- Product changeover
- Wear inspection
- Component replacement
- Routine maintenance
Easy access to the processing chamber can help reduce maintenance downtime and simplify routine servicing.
Modular Processing Components
The ECK-140 can be configured with replaceable processing components according to the application.
The processing configuration can be optimized according to:
- Polymer type
- Filler concentration
- Additive system
- Required dispersion
- Production capacity
- Processing temperature
- Final product requirements
This modular approach gives manufacturers greater flexibility when producing different polymer formulations on the same production platform.
ECK-140 Industrial Applications
The ECK-140 is designed for high-volume polymer compounding applications where production capacity and material quality are equally important.
Color Masterbatch
The ECK-140 is suitable for commercial-scale color masterbatch production requiring consistent pigment dispersion and uniform color.
Its controlled kneading principle allows pigments to be distributed throughout the carrier polymer while helping maintain stable processing temperatures.
With a capacity of 800–1000 kg/h, the ECK-140 is suitable for high-volume masterbatch manufacturing.
Polyester Compounds and Masterbatch
The ECK-140 can be configured for selected polyester compounds and masterbatch applications.
Polyester processing may require careful control of processing temperature, residence conditions and viscosity.
The Co-Kneader principle provides an efficient mixing environment while allowing processing conditions to be adjusted according to the formulation.
Engineering Plastics
The ECK-140 can be used for large-scale production of various engineering polymer compounds, including applications involving:
- PA
- PET
- PBT
- PC
- ABS
- ASA
- PPO
- Specialty engineering polymers
The final processing configuration depends on the polymer grade, additives, filler content and required compound properties.
PVC Compounds
The ECK-140 can also be considered for selected PVC compounding applications requiring controlled thermal and mechanical processing.
The low-shear processing principle can be beneficial for formulations where excessive heat generation should be minimized.
Flame-Retardant Compounds
Flame-retardant formulations often contain high levels of mineral and functional additives.
The ECK-140 provides an effective environment for incorporating and distributing these components throughout the polymer matrix.
Its large processing capacity makes it suitable for industrial-scale production of flame-retardant compounds.
High-Filler Compounds
High-filler formulations require efficient incorporation and uniform distribution of mineral materials.
The ECK-140 is suitable for high-volume production involving calcium carbonate, talc, hydroxides, silica and other functional fillers.
The controlled kneading action helps produce homogeneous formulations while maintaining stable processing conditions.
Specialty Polymer Compounds
The ECK-140 can also be configured for specialty polymer applications requiring a combination of high production capacity, effective mixing and controlled thermal processing.
Potential applications include selected elastomers, thermoplastic elastomers and specialty polymer formulations.
ECK-140 for High-Volume Masterbatch Manufacturing
With an output capacity of 800–1000 kg/h, the ECK-140 is specifically suited to large-scale commercial production.
Manufacturers can use the machine for:
- Color masterbatch
- Additive masterbatch
- Filler masterbatch
- Functional masterbatch
- Polyester masterbatch
- Engineering compounds
- Flame-retardant compounds
- High-filler formulations
- Specialty polymer compounds
When combined with suitable downstream pelletizing and conveying equipment, the ECK-140 can form the core of a complete high-capacity compounding production line.
Why Choose the EXTRUTEX ECK-140?
The ECK-140 combines a 140 mm processing diameter and 220 kW drive system with advanced reciprocating Co-Kneader technology.
Its large processing chamber and 21 mm reciprocating stroke provide the capacity and mixing action required for large-scale industrial compounding.
Main advantages include:
- 140 mm screw diameter
- 220 kW drive power
- 500 rpm maximum screw speed
- 800–1000 kg/h output capacity
- 21 mm reciprocating stroke
- L/D configuration from 10–25
- Rotating and reciprocating screw movement
- Low-shear compounding
- Excellent dispersive mixing
- Excellent distributive mixing
- High degree of self-wiping
- Reduced stagnant areas
- High filler loading capability
- Efficient liquid additive incorporation
- Controlled processing temperature
- Barrel and screw cooling capability
- Axially opening barrel
- Easy cleaning and maintenance
- Modular processing components
- Suitable for high-volume masterbatch production
- Suitable for engineering plastics
- Suitable for high-filler and flame-retardant compounds
- Suitable for specialty polymer production
EXTRUTEX ECK-140 – High-Capacity Co-Kneader Technology
The EXTRUTEX ECK-140 Co-Kneader Extruder is designed for manufacturers who require high-capacity continuous polymer compounding with excellent mixing performance and controlled processing conditions.
With its 140 mm screw diameter, 220 kW drive power, 21 mm reciprocating stroke, maximum screw speed of 500 rpm and output capacity of 800–1000 kg/h, the ECK-140 provides a powerful solution for large-scale commercial polymer production.
Its combination of rotational and reciprocating screw movement with stationary kneading pins provides efficient dispersive and distributive mixing while helping control mechanical shear and processing temperature.
From color masterbatch and polyester compounds to engineering plastics, high-filler formulations, flame-retardant materials and specialty polymer compounds, the ECK-140 can be configured for a wide range of demanding industrial applications.
EXTRUTEX can configure the ECK-140 according to the polymer, formulation, filler concentration, additive system, required production capacity and downstream pelletizing process.
Applications of EXTRUTEX EXCT Co-Rotating Twin-Screw Extruders
High-Performance Compounding Solutions Powered by EXTRUTEX Technology
The EXTRUTEX EXCT Series Co-Rotating Twin-Screw Extruders, developed with advanced EXTRUTEX modular twin-screw technology, are engineered to deliver maximum productivity, outstanding product quality and superior processing efficiency for modern polymer compounding industries.
Designed for continuous industrial production, these extruders combine modular screw configurations, clamshell barrel construction, independently controlled temperature zones and optimized co-rotating screw technology to provide exceptional flexibility across a wide range of materials and formulations.
Whether producing color masterbatch, engineering plastics, reinforced compounds, wire and cable materials or powder coatings, the EXCT Series provides a reliable platform capable of delivering consistent product quality while reducing production downtime and improving manufacturing efficiency.
The modular design allows each extruder to be configured according to the specific material, filler loading, additive concentration and production objective, making the EXCT Series suitable for both standard and highly customized compounding applications.
Color Masterbatch Production
The EXCT Series is an ideal solution for producing high-quality color masterbatch with excellent pigment dispersion and color consistency.
The intensive mixing capability of the co-rotating twin screws ensures uniform pigment distribution throughout the polymer matrix while maintaining stable processing conditions.
Typical materials include:
Polyethylene (PE)
Polypropylene (PP)
ABS
AS
Polyamide (PA)
EVA
PET with pigments
The modular screw configuration allows mixing intensity and residence time to be optimized for different pigment systems, helping manufacturers achieve consistent color quality and excellent pellet appearance.
Filler Masterbatch Compounding
The EXCT Series is designed to process high-loading filler masterbatch formulations with excellent dispersion and stable production performance.
Polyolefin Filler Compounds
PE + Calcium Carbonate (CaCO₃)
PP + Calcium Carbonate
EVA + Calcium Carbonate
Talc-filled compounds
Titanium dioxide formulations
Engineering Plastic Fillers
ABS + ATH
PC + ATH
PS + ATH
Magnesium Hydroxide (MGH) compounds
Functional Mineral Compounds
PP + Iron Powder
PA + Ceramic Powder
ABS + Metal Powders
The modular processing zones allow conveying, melting, kneading, dispersion and homogenization to be precisely balanced according to filler loading and material characteristics.
Reinforced Plastic Compounds
The EXCT Series provides excellent performance for manufacturing fiber-reinforced engineering plastics.
The screw configuration can be designed to introduce reinforcement while maintaining appropriate fiber length and dispersion.
Typical reinforced materials include:
PP with long and short glass fibers
PBT reinforced compounds
ABS reinforced compounds
AS reinforced compounds
PA reinforced compounds
PC reinforced compounds
POM reinforced compounds
PPS reinforced compounds
PET reinforced compounds
Controlled processing helps improve dispersion and compound uniformity while supporting consistent production quality.
Functional Masterbatch
Modern plastics often require specialized functional additives rather than color alone.
The EXCT Series can be configured for producing a wide variety of functional masterbatch products.
Biodegradable and Starch-Based Compounds
PE with starch
PP with starch
PS with decomposing agents
Flame Retardant Compounds
PP with flame-retardant additives
PA flame-retardant compounds
ABS flame-retardant compounds
PBT flame-retardant formulations
Carbon Black Masterbatch
PE with carbon black
EVA with carbon black
ABS conductive compounds
The flexible screw arrangement allows the dispersion process to be optimized for each additive system.
Wire and Cable Compounds
The EXCT Series is widely suitable for wire and cable compound production, where material consistency and precise processing control are essential.
Applications include:
HFFR (Halogen-Free Flame Retardant)
XLPE compounds
Semi-conductive compounds
Sioplas compounds
Specialty cable materials
The modular barrel and independently controlled temperature zones allow engineers to establish stable processing conditions for demanding cable formulations.
Powder Coating Production
The EXCT Series is also an effective platform for manufacturing powder coating materials.
Its controlled melting and intensive mixing capabilities help produce homogeneous coating compounds with consistent quality.
Typical formulations include:
Hybrid powder coatings
Polyester coatings
Polyurethane coatings
Epoxy coatings
Specialty powder coating formulations
The modular processing concept allows different formulations to be produced on the same machine with appropriate screw and barrel configurations.
Engineering Plastic Compounding
The EXCT Series is suitable for a broad range of engineering thermoplastics that require precise temperature control and efficient mixing.
Typical engineering polymers include:
PA
PC
ABS
PBT
PET
POM
PPS
The modular screw system allows engineers to optimize residence time, mixing intensity and temperature profiles for each material.
Direct Extrusion Applications
Beyond pellet production, the EXCT Series can also be configured for direct extrusion applications.
Depending on the downstream equipment, the homogeneous melt can be supplied directly to extrusion dies for producing various semi-finished products.
The stable melt quality provided by the co-rotating twin-screw system helps support consistent downstream processing performance.
Why Choose EXTRUTEX EXCT Series?
The EXTRUTEX EXCT Series combines EXTRUTEX’s advanced modular twin-screw technology with decades of engineering expertise to deliver reliable, high-performance compounding solutions for modern polymer manufacturing.
Key Advantages
High productivity across a wide range of materials
Excellent mixing and dispersion performance
Modular screw and barrel configurations
Clamshell barrel for fast maintenance and cleaning
Independently controlled temperature zones
Stable continuous production
Flexible processing for multiple formulations
Suitable for laboratory, pilot and industrial production
Excellent compatibility with downstream pelletizing and extrusion equipment
From color masterbatch and filler compounds to engineering plastics, wire and cable compounds, powder coatings and direct extrusion, the EXTRUTEX EXCT Series provides a versatile processing platform capable of meeting the demanding requirements of today’s plastics industry while maximizing production efficiency, operational reliability and final product quality.
TECH DATA:
EXTRUTEX ATP 114-32S – Precision Power for Rigid PVC Sheet Extrusion
Introduction
When production needs exceed the ordinary, the EXTRUTEX ATP 114-32S steps in — a masterclass in single-screw extrusion engineering.
Built with Austrian precision and forged for endurance, this machine transforms PVC and UPVC granules into flawless, smooth, dimensionally stable sheets at a rate few can match.
The ATP 114-32S represents the next generation of sheet extrusion — optimized for wide sheets, thick sections, and continuous high-capacity output.
It’s designed for manufacturers who demand more than performance — they demand perfection.
Technical Details
The EXTRUTEX ATP 114-32S integrates a special geometric screw design that optimizes material melting, mixing, and degassing.
This unique geometry ensures exceptional melt homogeneity, superior plasticization, and reduced thermal stress, even at high throughputs.
A bimetallic barrel paired with molybdenum-coated screws delivers outstanding wear resistance and a long operational life, while the 32 L/D ratio ensures excellent output consistency for rigid and semi-rigid PVC sheets.
Its AC vector drive motor and high-torque gearbox provide smooth, vibration-free power delivery, allowing precise control of melt pressure and sheet uniformity.
The multi-zone temperature control system, governed by a PLC-based control panel, maintains the thermal balance critical for quality surface finish and dimensional accuracy.
The ATP 114-32S is engineered for large-scale PVC sheet production — foamed or rigid — and can be configured with automatic feeders, melt pressure sensors, and integrated flat die systems for complete process control from hopper to haul-off.
⚙️ Technical Data Table
| Parameter | Specification |
|---|---|
| Model | EXTRUTEX ATP 114-32S |
| Application | UPVC / PVC Rigid Sheet Extrusion |
| Screw Diameter | 114 mm |
| L/D Ratio | 32:1 |
| Output Range | 270 – 450 kg/h |
| Installed Power | 107 kW |
| Drive Type | AC Vector Drive Motor |
| Screw Design | Special Geometric Design for PVC Melting and Mixing |
| Barrel Material | Nitrided / Bimetallic with Molybdenum Coating |
| Gearbox Type | High Torque, Low Noise Design |
| Heating Zones | Multi-Zone (6 to 8 Zones Adjustable) |
| Cooling System | Air / Water Integrated Cooling System |
| Control System | PLC with Touch Screen Operation |
| Degassing System | Optional Single / Double Vented Design |
| Feeding System | Automatic Volumetric / Gravimetric Feeder |
| Melt Temperature Range | 170 – 195 °C (adjustable) |
| Applications | PVC Foam Board, Rigid PVC Sheet, Advertising Panels, UPVC Flat Panels |
| Output Stability | ±1.5% Consistency |
| Country of Origin | Austria (Designed by EXTRUTEX) |
Performance Summary
The ATP 114-32S excels where productivity meets precision.
Its robust torque, thermal uniformity, and melt stability guarantee consistent sheet thickness and perfect surface clarity — even under continuous, 24-hour production cycles.
With 107 kW of engineered efficiency, it delivers the ideal balance between power consumption and throughput, resulting in reduced operating costs and maximized profitability.
Every component — from gearbox to barrel — is built to EXTRUTEX’s uncompromising European standards, making this extruder not just a machine, but a long-term production partner.
APPLICATIONS:
Applications of EXTRUTEX EXCT Co-Rotating Twin-Screw Extruders
High-Performance Compounding Solutions Powered by EXTRUTEX Technology
The EXTRUTEX EXCT Series Co-Rotating Twin-Screw Extruders, developed with advanced EXTRUTEX modular twin-screw technology, are engineered to deliver maximum productivity, outstanding product quality and superior processing efficiency for modern polymer compounding industries.
Designed for continuous industrial production, these extruders combine modular screw configurations, clamshell barrel construction, independently controlled temperature zones and optimized co-rotating screw technology to provide exceptional flexibility across a wide range of materials and formulations.
Whether producing color masterbatch, engineering plastics, reinforced compounds, wire and cable materials or powder coatings, the EXCT Series provides a reliable platform capable of delivering consistent product quality while reducing production downtime and improving manufacturing efficiency.
The modular design allows each extruder to be configured according to the specific material, filler loading, additive concentration and production objective, making the EXCT Series suitable for both standard and highly customized compounding applications.
Color Masterbatch Production
The EXCT Series is an ideal solution for producing high-quality color masterbatch with excellent pigment dispersion and color consistency.
The intensive mixing capability of the co-rotating twin screws ensures uniform pigment distribution throughout the polymer matrix while maintaining stable processing conditions.
Typical materials include:
Polyethylene (PE)
Polypropylene (PP)
ABS
AS
Polyamide (PA)
EVA
PET with pigments
The modular screw configuration allows mixing intensity and residence time to be optimized for different pigment systems, helping manufacturers achieve consistent color quality and excellent pellet appearance.
Filler Masterbatch Compounding
The EXCT Series is designed to process high-loading filler masterbatch formulations with excellent dispersion and stable production performance.
Polyolefin Filler Compounds
PE + Calcium Carbonate (CaCO₃)
PP + Calcium Carbonate
EVA + Calcium Carbonate
Talc-filled compounds
Titanium dioxide formulations
Engineering Plastic Fillers
ABS + ATH
PC + ATH
PS + ATH
Magnesium Hydroxide (MGH) compounds
Functional Mineral Compounds
PP + Iron Powder
PA + Ceramic Powder
ABS + Metal Powders
The modular processing zones allow conveying, melting, kneading, dispersion and homogenization to be precisely balanced according to filler loading and material characteristics.
Reinforced Plastic Compounds
The EXCT Series provides excellent performance for manufacturing fiber-reinforced engineering plastics.
The screw configuration can be designed to introduce reinforcement while maintaining appropriate fiber length and dispersion.
Typical reinforced materials include:
PP with long and short glass fibers
PBT reinforced compounds
ABS reinforced compounds
AS reinforced compounds
PA reinforced compounds
PC reinforced compounds
POM reinforced compounds
PPS reinforced compounds
PET reinforced compounds
Controlled processing helps improve dispersion and compound uniformity while supporting consistent production quality.
Functional Masterbatch
Modern plastics often require specialized functional additives rather than color alone.
The EXCT Series can be configured for producing a wide variety of functional masterbatch products.
Biodegradable and Starch-Based Compounds
PE with starch
PP with starch
PS with decomposing agents
Flame Retardant Compounds
PP with flame-retardant additives
PA flame-retardant compounds
ABS flame-retardant compounds
PBT flame-retardant formulations
Carbon Black Masterbatch
PE with carbon black
EVA with carbon black
ABS conductive compounds
The flexible screw arrangement allows the dispersion process to be optimized for each additive system.
Wire and Cable Compounds
The EXCT Series is widely suitable for wire and cable compound production, where material consistency and precise processing control are essential.
Applications include:
HFFR (Halogen-Free Flame Retardant)
XLPE compounds
Semi-conductive compounds
Sioplas compounds
Specialty cable materials
The modular barrel and independently controlled temperature zones allow engineers to establish stable processing conditions for demanding cable formulations.
Powder Coating Production
The EXCT Series is also an effective platform for manufacturing powder coating materials.
Its controlled melting and intensive mixing capabilities help produce homogeneous coating compounds with consistent quality.
Typical formulations include:
Hybrid powder coatings
Polyester coatings
Polyurethane coatings
Epoxy coatings
Specialty powder coating formulations
The modular processing concept allows different formulations to be produced on the same machine with appropriate screw and barrel configurations.
Engineering Plastic Compounding
The EXCT Series is suitable for a broad range of engineering thermoplastics that require precise temperature control and efficient mixing.
Typical engineering polymers include:
PA
PC
ABS
PBT
PET
POM
PPS
The modular screw system allows engineers to optimize residence time, mixing intensity and temperature profiles for each material.
Direct Extrusion Applications
Beyond pellet production, the EXCT Series can also be configured for direct extrusion applications.
Depending on the downstream equipment, the homogeneous melt can be supplied directly to extrusion dies for producing various semi-finished products.
The stable melt quality provided by the co-rotating twin-screw system helps support consistent downstream processing performance.
Why Choose EXTRUTEX EXCT Series?
The EXTRUTEX EXCT Series combines EXTRUTEX’s advanced modular twin-screw technology with decades of engineering expertise to deliver reliable, high-performance compounding solutions for modern polymer manufacturing.
Key Advantages
High productivity across a wide range of materials
Excellent mixing and dispersion performance
Modular screw and barrel configurations
Clamshell barrel for fast maintenance and cleaning
Independently controlled temperature zones
Stable continuous production
Flexible processing for multiple formulations
Suitable for laboratory, pilot and industrial production
Excellent compatibility with downstream pelletizing and extrusion equipment
From color masterbatch and filler compounds to engineering plastics, wire and cable compounds, powder coatings and direct extrusion, the EXTRUTEX EXCT Series provides a versatile processing platform capable of meeting the demanding requirements of today’s plastics industry while maximizing production efficiency, operational reliability and final product quality.
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