Product

Description

EX-J Series Horizontal Cooling Mixers

Round Barrel Type – High-Performance Cooling Technology

Designed in Austria  |  Manufactured in China (Shanghai & Nanjing)  |  After-Sales Service: USA • Middle East • EU • Asia

EXTRUTEX proudly presents the EX-J Series Horizontal Cooling Mixers – the latest generation of round-barrel high-speed cooling mixers developed through close cooperation with our long-term technology partners who possess decades of expertise in thermal (heating/cooling) mixing systems.

Combining Austrian engineering design principles with precision manufacturing in our two state-of-the-art factories in Shanghai and Nanjing, the EX-J series delivers outstanding process reliability, exceptional durability, and measurable productivity gains for compounders and processors worldwide.

Complete Product Description

The EX-J Series represents the pinnacle of modern horizontal cooling mixer technology. Engineered specifically for the efficient cooling phase of high-speed mixing processes, these round-barrel machines are ideal for a wide range of materials including PVC dry-blends, masterbatches, engineering plastics, rubber compounds, powder coatings, food ingredients, and specialty chemical formulations. The horizontal round-barrel design ensures optimal material flow, excellent heat transfer, and uniform temperature distribution throughout the batch.

Through continuous collaboration with experienced partners specializing in high-speed thermal mixers, EXTRUTEX has integrated the most advanced process technologies available today. Every EX-J mixer is built to deliver consistent cooling performance, reduced cycle times, and superior product quality while minimizing energy consumption and maintenance requirements.

Superior Mixing Tools – Engineered for Longevity

At the heart of every EX-J mixer are the specially designed mixing blades. Manufactured from high-grade SKD 11 tool steel, these blades offer outstanding anti-abrasion properties. Compared with conventional blades produced by deposition welding, the service life of EXTRUTEX SKD 11 blades is approximately twice as long. With a thickness of less than 20 mm, the blades are lightweight yet extremely robust. Replacement is remarkably simple and can be completed in under five minutes, dramatically reducing downtime and maintenance costs.

Intelligent Discharge System

Each EX-J mixer is equipped with a fully interchangeable discharge valve that is engineered for rapid and thorough cleaning. The valve design eliminates residual material build-up and ensures complete batch discharge without contamination risks. This feature is especially valuable when frequent recipe changes or strict hygiene standards are required.

Dust-Tight Feeding & Vibration-Free Operation

The feeding system has been carefully optimized to allow easy addition of additives, pigments, stabilizers, or other secondary materials during the cooling cycle. A precision-engineered sealing system prevents any powder leakage or dust emission into the production environment. Combined with a balanced rotor design and heavy-duty construction, the mixers operate with virtually no vibration, protecting both the machine structure and the surrounding plant infrastructure.

Measurable Process Benefits

Thanks to the combination of efficient cooling geometry, optimized blade design, and reliable discharge, processors using the EX-J series typically experience up to a 30 % increase in overall process efficiency. Cycle times are shortened, energy consumption per kilogram of product is reduced, and the need for intermediate cleaning or reprocessing is minimized. The net result is lower production costs and higher throughput without compromising product quality.

The robust construction, high-quality components, and thoughtful engineering details make the EX-J series suitable for continuous industrial operation under demanding conditions. Whether installed as a stand-alone cooler or integrated into a complete heating-cooling mixing line, these machines deliver consistent, repeatable results shift after shift.

EXTRUTEX supports every customer with a global after-sales network covering the United States, the Middle East, the European Union, and Asia. Spare parts, technical assistance, and process optimization services are readily available, ensuring maximum uptime and long-term performance of your investment.

Technical Specifications – EX-J Series

All models feature round-barrel horizontal design optimized for efficient cooling.

MODEL Tank Capacity Feeding Capacity Mixing Weight Power Machine Size (mm) Machine Weight
EX-J200 200 L 70–140 L 80 kg 5 HP – 4P 2040 × 850 × 1450 750 kg
EX-J400 400 L 150–300 L 150 kg 7.5 HP – 4P 2200 × 900 × 1500 900 kg
EX-J600 600 L 200–400 L 240 kg 10 HP – 4P 2430 × 950 × 1650 1100 kg
EX-J1000 1000 L 350–700 L 360 kg 15 HP – 4P 2600 × 1016 × 1650 1300 kg
EX-J1500 1500 L 500–1000 L 540 kg 20 HP – 4P 2850 × 1100 × 1830 1700 kg
EX-J2000 2000 L 700–1400 L 720 kg 25 HP – 4P 3150 × 1150 × 1950 2100 kg
EX-J3000 3000 L 1000–2000 L 1100 kg 30 HP – 4P 3360 × 1250 × 2200 2800 kg
EX-J4000 4000 L 1400–2800 L 1500 kg 35 HP – 6P 4000 × 1450 × 2500 3500 kg
EX-J5000 5000 L 2000–3500 L 2100 kg 40 HP – 6P 4500 × 1550 × 2500 4500 kg
EX-J6000 6000 L 3000–4200 L 2500 kg 50 HP – 6P 5200 × 1700 × 2500 5700 kg

Key Features & Performance Advantages

Feature Technical Detail / Benefit
Mixing Blade Material SKD 11 high-alloy tool steel – exceptional wear resistance, approximately 2× longer service life compared with conventional deposit-welded blades
Blade Thickness & Changeover Less than 20 mm thickness; complete blade set can be replaced in under 5 minutes – minimal production interruption
Discharge Valve Fully interchangeable design, quick-release, easy to clean – eliminates residual material and cross-contamination risks
Dust Control Precision sealing system prevents powder leakage during feeding and mixing – clean working environment and material savings
Vibration Level Balanced rotor and heavy-duty frame construction ensure virtually vibration-free operation even at full load
Process Efficiency Gain Up to 30 % improvement in overall process efficiency through shorter cycles, reduced cleaning, and lower energy consumption
Barrel Design Horizontal round barrel optimized for maximum heat transfer surface and uniform material movement during cooling
Manufacturing Origin Austrian design • Precision manufacturing in EXTRUTEX factories in Shanghai and Nanjing, China
Global Support Network After-sales service agents and spare-parts availability in the USA, Middle East, European Union, and Asia

EXTRUTEX – Reliable Mixing Technology Worldwide

Designed in Austria  •  Manufactured in China (Shanghai & Nanjing Factories)

After-Sales Service Network: United States • Middle East • European Union • Asia

Contact your nearest EXTRUTEX representative for detailed quotations, process trials, or customized solutions.

Cooling mixer Horizontal

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