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Cooling Horizontal mixers
Cooling Horizontal mixers
Cooling Horizontal mixers
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Cooling Horizontal mixers
Description
EX-J Series Horizontal Cooling Mixers
Round Barrel Type – High-Performance Cooling Technology
Designed in Austria | Manufactured in China (Shanghai & Nanjing) | After-Sales Service: USA • Middle East • EU • Asia
EXTRUTEX proudly presents the EX-J Series Horizontal Cooling Mixers – the latest generation of round-barrel high-speed cooling mixers developed through close cooperation with our long-term technology partners who possess decades of expertise in thermal (heating/cooling) mixing systems.
Combining Austrian engineering design principles with precision manufacturing in our two state-of-the-art factories in Shanghai and Nanjing, the EX-J series delivers outstanding process reliability, exceptional durability, and measurable productivity gains for compounders and processors worldwide.
Complete Product Description
The EX-J Series represents the pinnacle of modern horizontal cooling mixer technology. Engineered specifically for the efficient cooling phase of high-speed mixing processes, these round-barrel machines are ideal for a wide range of materials including PVC dry-blends, masterbatches, engineering plastics, rubber compounds, powder coatings, food ingredients, and specialty chemical formulations. The horizontal round-barrel design ensures optimal material flow, excellent heat transfer, and uniform temperature distribution throughout the batch.
Through continuous collaboration with experienced partners specializing in high-speed thermal mixers, EXTRUTEX has integrated the most advanced process technologies available today. Every EX-J mixer is built to deliver consistent cooling performance, reduced cycle times, and superior product quality while minimizing energy consumption and maintenance requirements.
Superior Mixing Tools – Engineered for Longevity
At the heart of every EX-J mixer are the specially designed mixing blades. Manufactured from high-grade SKD 11 tool steel, these blades offer outstanding anti-abrasion properties. Compared with conventional blades produced by deposition welding, the service life of EXTRUTEX SKD 11 blades is approximately twice as long. With a thickness of less than 20 mm, the blades are lightweight yet extremely robust. Replacement is remarkably simple and can be completed in under five minutes, dramatically reducing downtime and maintenance costs.
Intelligent Discharge System
Each EX-J mixer is equipped with a fully interchangeable discharge valve that is engineered for rapid and thorough cleaning. The valve design eliminates residual material build-up and ensures complete batch discharge without contamination risks. This feature is especially valuable when frequent recipe changes or strict hygiene standards are required.
Dust-Tight Feeding & Vibration-Free Operation
The feeding system has been carefully optimized to allow easy addition of additives, pigments, stabilizers, or other secondary materials during the cooling cycle. A precision-engineered sealing system prevents any powder leakage or dust emission into the production environment. Combined with a balanced rotor design and heavy-duty construction, the mixers operate with virtually no vibration, protecting both the machine structure and the surrounding plant infrastructure.
Measurable Process Benefits
Thanks to the combination of efficient cooling geometry, optimized blade design, and reliable discharge, processors using the EX-J series typically experience up to a 30 % increase in overall process efficiency. Cycle times are shortened, energy consumption per kilogram of product is reduced, and the need for intermediate cleaning or reprocessing is minimized. The net result is lower production costs and higher throughput without compromising product quality.
The robust construction, high-quality components, and thoughtful engineering details make the EX-J series suitable for continuous industrial operation under demanding conditions. Whether installed as a stand-alone cooler or integrated into a complete heating-cooling mixing line, these machines deliver consistent, repeatable results shift after shift.
EXTRUTEX supports every customer with a global after-sales network covering the United States, the Middle East, the European Union, and Asia. Spare parts, technical assistance, and process optimization services are readily available, ensuring maximum uptime and long-term performance of your investment.
Technical Specifications – EX-J Series
All models feature round-barrel horizontal design optimized for efficient cooling.
| MODEL | Tank Capacity | Feeding Capacity | Mixing Weight | Power | Machine Size (mm) | Machine Weight |
|---|---|---|---|---|---|---|
| EX-J200 | 200 L | 70–140 L | 80 kg | 5 HP – 4P | 2040 × 850 × 1450 | 750 kg |
| EX-J400 | 400 L | 150–300 L | 150 kg | 7.5 HP – 4P | 2200 × 900 × 1500 | 900 kg |
| EX-J600 | 600 L | 200–400 L | 240 kg | 10 HP – 4P | 2430 × 950 × 1650 | 1100 kg |
| EX-J1000 | 1000 L | 350–700 L | 360 kg | 15 HP – 4P | 2600 × 1016 × 1650 | 1300 kg |
| EX-J1500 | 1500 L | 500–1000 L | 540 kg | 20 HP – 4P | 2850 × 1100 × 1830 | 1700 kg |
| EX-J2000 | 2000 L | 700–1400 L | 720 kg | 25 HP – 4P | 3150 × 1150 × 1950 | 2100 kg |
| EX-J3000 | 3000 L | 1000–2000 L | 1100 kg | 30 HP – 4P | 3360 × 1250 × 2200 | 2800 kg |
| EX-J4000 | 4000 L | 1400–2800 L | 1500 kg | 35 HP – 6P | 4000 × 1450 × 2500 | 3500 kg |
| EX-J5000 | 5000 L | 2000–3500 L | 2100 kg | 40 HP – 6P | 4500 × 1550 × 2500 | 4500 kg |
| EX-J6000 | 6000 L | 3000–4200 L | 2500 kg | 50 HP – 6P | 5200 × 1700 × 2500 | 5700 kg |
Key Features & Performance Advantages
| Feature | Technical Detail / Benefit |
|---|---|
| Mixing Blade Material | SKD 11 high-alloy tool steel – exceptional wear resistance, approximately 2× longer service life compared with conventional deposit-welded blades |
| Blade Thickness & Changeover | Less than 20 mm thickness; complete blade set can be replaced in under 5 minutes – minimal production interruption |
| Discharge Valve | Fully interchangeable design, quick-release, easy to clean – eliminates residual material and cross-contamination risks |
| Dust Control | Precision sealing system prevents powder leakage during feeding and mixing – clean working environment and material savings |
| Vibration Level | Balanced rotor and heavy-duty frame construction ensure virtually vibration-free operation even at full load |
| Process Efficiency Gain | Up to 30 % improvement in overall process efficiency through shorter cycles, reduced cleaning, and lower energy consumption |
| Barrel Design | Horizontal round barrel optimized for maximum heat transfer surface and uniform material movement during cooling |
| Manufacturing Origin | Austrian design • Precision manufacturing in EXTRUTEX factories in Shanghai and Nanjing, China |
| Global Support Network | After-sales service agents and spare-parts availability in the USA, Middle East, European Union, and Asia |
EXTRUTEX – Reliable Mixing Technology Worldwide
Designed in Austria • Manufactured in China (Shanghai & Nanjing Factories)
After-Sales Service Network: United States • Middle East • European Union • Asia
Contact your nearest EXTRUTEX representative for detailed quotations, process trials, or customized solutions.
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