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Description
Plastic Pipe Extrusion Production Lines
The most advanced extrusion technology from EXTRUTEX Austria and China
At EXTRUTEX, we don’t limit ourselves to designing machines or pipe heads (dies). Our vision goes far beyond equipment. We engineer the extrusion process in a way that not only meets the technical and environmental requirements of manufacturers but also enhances workplace conditions and operator well-being.
With this holistic approach, the latest generation of EXTRUTEX extrusion lines are designed with a strong focus on reliability, operator satisfaction, and flexible design. By combining standard components, innovative engineering, and modular construction, our extrusion lines are among the most advanced, economical, and reliable pipe production solutions worldwide.
Engineered for Quality – Designed for Efficiency and Elegance
Available Pipe Production Lines:
Polyethylene Pipes: HDPE, MDPE, LDPE, LLDPE (for water, sewage, and gas applications)
Polypropylene Pipes: PP, PPRC, PPRH (for cold water, hot water, and sewage)
PVC Pipes: UPVC, CPVC
Flexible Pipes: PEX, PERT
EXTRUTEX offers complete production lines for polyethylene pipes up to 2200 mm diameter for water and sewage, and up to 250 mm diameter for gas applications. Specialized lines are also available for polypropylene sewage pipes (push-fit systems).
Downstream Equipment Includes:
Pipe Head/Dies (for PE and PP)
Vacuum Tank & Cooling Tanks (spray and circulation type)
Pipe Haul-off Units
Automatic or Rotary Pipe Cutters
Pipe End Tables
Pipe Coilers
Automatic Coupling & Socketing Machines for Sewage Pipes
Automated Packaging Systems
Inline Testing Systems: Ultrasonic, Laser, and Pressure Testing
Thermal or Mechanical Pipe Bending Units
Why EXTRUTEX?
Engineering design compliant with European standards
Full customization according to market and project requirements
High efficiency with reduced energy consumption
Easy maintenance and servicing
Fully compatible with heavy industrial environments
Introduction to Polymer Pipe Extrusion Technology
In recent decades, with the rapid growth of infrastructure, construction, petrochemical, and water supply industries, polymer pipes have emerged as a superior alternative to traditional metal pipes. Thanks to their numerous advantages—such as lightweight structure, high strength, long service life, flexibility, and cost-effectiveness—polymer pipes are now widely used across diverse applications. Among them, polyethylene pipes (HDPE, MDPE, LDPE), polypropylene pipes (PP, PPRC, PPRH), PVC pipes (UPVC, CPVC), and flexible pipes such as PERT and PEX play a critical role in water distribution, sewage systems, gas supply, underfloor heating, and cooling systems.
EXTRUTEX Austria and China, building on years of expertise in the design and manufacture of polymer extrusion lines, has successfully developed a new generation of pipe production lines. These advanced systems not only deliver outstanding engineering performance but also integrate operator comfort, energy efficiency, higher productivity, and environmental sustainability into their design.
In this technical report, we will provide a comprehensive overview of the downstream equipment in polymer pipe extrusion lines and examine the technical specifications of each component. This in-depth analysis will highlight the capabilities of EXTRUTEX and provide valuable insight for manufacturers, investors, and engineers within the plastics industry.
Section 2: Raw Materials and Types of Polymer Pipes Produced in Extrusion Lines
EXTRUTEX pipe extrusion lines are designed to manufacture a wide range of polymer pipes. Depending on the end-use application, different raw materials are used—each offering its own specific technical advantages:
1. Polyethylene Pipes (HDPE – MDPE – LDPE – LLDPE)
Applications: Drinking water distribution, sewage lines, drainage systems, gas pipelines, cable conduits
Properties: High flexibility, resistance to pressure, impact, and chemicals, excellent weldability
2. Polypropylene Pipes (PP – PPRC – PPRH)
Applications: Hot and cold water systems in buildings, industrial wastewater networks, push-fit pipe systems
Properties: High thermal resistance, long service life, suitable for high-temperature fluids
3. PVC Pipes (UPVC – CPVC)
Applications: Potable water transport, gravity drainage systems, electrical and cable conduits
Properties: Cost-effective, lightweight, resistant to corrosion and decay
4. Heating & Cooling Pipes (PEX – PERT)
Applications: Underfloor heating, industrial cooling systems, hot water transfer
Properties: Excellent flexibility, high temperature resistance, easy installation
Section 3: Downstream Equipment and the Role of Each Unit in the Extrusion Process
In this section, we provide a detailed overview of the downstream components of the pipe extrusion line and their technical specifications:
1. Die Head
Function: Initial shaping of the polymer melt and determining pipe diameter
Features:
Ring or spiral design for uniform melt distribution
Adjustable for various wall thicknesses
Compatible with multiple raw materials
Made from wear-resistant alloy steel
2. Vacuum Tank & Cooling Bath
Function: Stabilization of pipe shape and gradual cooling after extrusion
Features:
High-capacity industrial vacuum pumps
Stainless steel spray ring system with precision nozzles
Corrosion-resistant stainless steel body
Temperature and water flow control systems
3. Haul-Off Unit
Function: Continuous pulling and speed control of the pipe during production
Features:
Chain, belt, or roller type depending on pipe diameter
Servo motors for precise speed regulation
Synchronization with extruder and cutter
4. Cutter Unit (Automatic Saw)
Function: Accurate and uniform cutting of pipes to required lengths
Features:
On-the-fly cutting capability
Long-life HSS or diamond blades
PLC-controlled with position sensors
Adjustable cutting speed and length via control panel
5. End Table
Function: Receiving and holding cut pipes
Features:
Durable aluminum or steel frame
Smooth rollers with adjustable height
Easy installation at the end of the line
6. Pipe Coiler
For: Flexible pipes such as PEX, PERT, LDPE
Function: Collecting pipes into coils
Features:
Dual-arm system for continuous coiling
Diameter and tension control sensors
Automatic speed adjustment
7. Socketing & Ring Insertion Machine
For: Polypropylene push-fit pipes
Function: Forming socket ends for male-female connection and inserting sealing rings
Features:
Infrared or resistance heating system
Pneumatically operated interchangeable molds
Automated silicone or EPDM ring insertion unit
8. Automatic Packaging Line
Function: Final packaging of pipes or coils for transport
Features:
Shrink-wrap or PE film packaging
Automatic labeling system
Counting and bundling with PLC control
9. Online Pipe Testing System
Types of Tests: Ultrasonic, laser, pressure
Function: Real-time quality monitoring and wall thickness measurement during production
Features:
High precision detection of cracks, voids, and wall thickness deviations
Digital data recording
Integration with factory quality control systems
10. Pipe Bender
For: Flexible or reinforced polymer pipes
Features:
Thermal or mechanical bending systems
Multi-size bending molds
Adjustable angle and bending time control
| Machine Name | Main Function | Technical Specifications |
|---|---|---|
| Die Head | Initial pipe forming | Spiral design, uniform melt distribution, adjustable for various sizes |
| Vacuum Tank & Cooling Bath | Dimensional stability and pipe cooling | Industrial vacuum pump, water spray nozzles, stainless steel body, precise temperature control |
| Haul-Off Unit | Continuous pipe pulling | Chain or roller type, servo motor, synchronized with extruder speed |
| Automatic Cutter | Accurate and automatic cutting | On-the-fly cutting, diamond blade, PLC control, adjustable length |
| End Table | Receiving and holding cut pipes | Adjustable rollers, durable frame, movable or fixed |
| Pipe Coiler | Collecting pipes into coils | Dual-arm system, tension control, diameter sensor, automatic speed adjustment |
| Socketing & Ring Inserter | Socket forming and ring installation | Infrared heating, EPDM ring insertion, interchangeable molds |
| Packaging System | Final packaging for transportation | PE film wrapping, labeling system, automatic counting |
| Online Testing | Real-time quality control | Ultrasonic & laser inspection, wall thickness control, digital data recording |
| Pipe Bender | Creating pipe bends | Angle control, heating system, multi-size molds |
Technical data
Applications:
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Plastic Pipe Extrusion Production Lines
The most advanced extrusion technology from EXTRUTEX Austria and China
At EXTRUTEX, we don’t limit ourselves to designing machines or pipe heads (dies). Our vision goes far beyond equipment. We engineer the extrusion process in a way that not only meets the technical and environmental requirements of manufacturers but also enhances workplace conditions and operator well-being.
With this holistic approach, the latest generation of EXTRUTEX extrusion lines are designed with a strong focus on reliability, operator satisfaction, and flexible design. By combining standard components, innovative engineering, and modular construction, our extrusion lines are among the most advanced, economical, and reliable pipe production solutions worldwide.
Engineered for Quality – Designed for Efficiency and Elegance
Available Pipe Production Lines:
Polyethylene Pipes: HDPE, MDPE, LDPE, LLDPE (for water, sewage, and gas applications)
Polypropylene Pipes: PP, PPRC, PPRH (for cold water, hot water, and sewage)
PVC Pipes: UPVC, CPVC
Flexible Pipes: PEX, PERT
EXTRUTEX offers complete production lines for polyethylene pipes up to 2200 mm diameter for water and sewage, and up to 250 mm diameter for gas applications. Specialized lines are also available for polypropylene sewage pipes (push-fit systems).
Downstream Equipment Includes:
Pipe Head/Dies (for PE and PP)
Vacuum Tank & Cooling Tanks (spray and circulation type)
Pipe Haul-off Units
Automatic or Rotary Pipe Cutters
Pipe End Tables
Pipe Coilers
Automatic Coupling & Socketing Machines for Sewage Pipes
Automated Packaging Systems
Inline Testing Systems: Ultrasonic, Laser, and Pressure Testing
Thermal or Mechanical Pipe Bending Units
Why EXTRUTEX?
Engineering design compliant with European standards
Full customization according to market and project requirements
High efficiency with reduced energy consumption
Easy maintenance and servicing
Fully compatible with heavy industrial environments
Introduction to Polymer Pipe Extrusion Technology
In recent decades, with the rapid growth of infrastructure, construction, petrochemical, and water supply industries, polymer pipes have emerged as a superior alternative to traditional metal pipes. Thanks to their numerous advantages—such as lightweight structure, high strength, long service life, flexibility, and cost-effectiveness—polymer pipes are now widely used across diverse applications. Among them, polyethylene pipes (HDPE, MDPE, LDPE), polypropylene pipes (PP, PPRC, PPRH), PVC pipes (UPVC, CPVC), and flexible pipes such as PERT and PEX play a critical role in water distribution, sewage systems, gas supply, underfloor heating, and cooling systems.
EXTRUTEX Austria and China, building on years of expertise in the design and manufacture of polymer extrusion lines, has successfully developed a new generation of pipe production lines. These advanced systems not only deliver outstanding engineering performance but also integrate operator comfort, energy efficiency, higher productivity, and environmental sustainability into their design.
In this technical report, we will provide a comprehensive overview of the downstream equipment in polymer pipe extrusion lines and examine the technical specifications of each component. This in-depth analysis will highlight the capabilities of EXTRUTEX and provide valuable insight for manufacturers, investors, and engineers within the plastics industry.
Section 2: Raw Materials and Types of Polymer Pipes Produced in Extrusion Lines
EXTRUTEX pipe extrusion lines are designed to manufacture a wide range of polymer pipes. Depending on the end-use application, different raw materials are used—each offering its own specific technical advantages:
1. Polyethylene Pipes (HDPE – MDPE – LDPE – LLDPE)
Applications: Drinking water distribution, sewage lines, drainage systems, gas pipelines, cable conduits
Properties: High flexibility, resistance to pressure, impact, and chemicals, excellent weldability
2. Polypropylene Pipes (PP – PPRC – PPRH)
Applications: Hot and cold water systems in buildings, industrial wastewater networks, push-fit pipe systems
Properties: High thermal resistance, long service life, suitable for high-temperature fluids
3. PVC Pipes (UPVC – CPVC)
Applications: Potable water transport, gravity drainage systems, electrical and cable conduits
Properties: Cost-effective, lightweight, resistant to corrosion and decay
4. Heating & Cooling Pipes (PEX – PERT)
Applications: Underfloor heating, industrial cooling systems, hot water transfer
Properties: Excellent flexibility, high temperature resistance, easy installation
Section 3: Downstream Equipment and the Role of Each Unit in the Extrusion Process
In this section, we provide a detailed overview of the downstream components of the pipe extrusion line and their technical specifications:
1. Die Head
Function: Initial shaping of the polymer melt and determining pipe diameter
Features:
Ring or spiral design for uniform melt distribution
Adjustable for various wall thicknesses
Compatible with multiple raw materials
Made from wear-resistant alloy steel
2. Vacuum Tank & Cooling Bath
Function: Stabilization of pipe shape and gradual cooling after extrusion
Features:
High-capacity industrial vacuum pumps
Stainless steel spray ring system with precision nozzles
Corrosion-resistant stainless steel body
Temperature and water flow control systems
3. Haul-Off Unit
Function: Continuous pulling and speed control of the pipe during production
Features:
Chain, belt, or roller type depending on pipe diameter
Servo motors for precise speed regulation
Synchronization with extruder and cutter
4. Cutter Unit (Automatic Saw)
Function: Accurate and uniform cutting of pipes to required lengths
Features:
On-the-fly cutting capability
Long-life HSS or diamond blades
PLC-controlled with position sensors
Adjustable cutting speed and length via control panel
5. End Table
Function: Receiving and holding cut pipes
Features:
Durable aluminum or steel frame
Smooth rollers with adjustable height
Easy installation at the end of the line
6. Pipe Coiler
For: Flexible pipes such as PEX, PERT, LDPE
Function: Collecting pipes into coils
Features:
Dual-arm system for continuous coiling
Diameter and tension control sensors
Automatic speed adjustment
7. Socketing & Ring Insertion Machine
For: Polypropylene push-fit pipes
Function: Forming socket ends for male-female connection and inserting sealing rings
Features:
Infrared or resistance heating system
Pneumatically operated interchangeable molds
Automated silicone or EPDM ring insertion unit
8. Automatic Packaging Line
Function: Final packaging of pipes or coils for transport
Features:
Shrink-wrap or PE film packaging
Automatic labeling system
Counting and bundling with PLC control
9. Online Pipe Testing System
Types of Tests: Ultrasonic, laser, pressure
Function: Real-time quality monitoring and wall thickness measurement during production
Features:
High precision detection of cracks, voids, and wall thickness deviations
Digital data recording
Integration with factory quality control systems
10. Pipe Bender
For: Flexible or reinforced polymer pipes
Features:
Thermal or mechanical bending systems
Multi-size bending molds
Adjustable angle and bending time control
| Machine Name | Main Function | Technical Specifications |
|---|---|---|
| Die Head | Initial pipe forming | Spiral design, uniform melt distribution, adjustable for various sizes |
| Vacuum Tank & Cooling Bath | Dimensional stability and pipe cooling | Industrial vacuum pump, water spray nozzles, stainless steel body, precise temperature control |
| Haul-Off Unit | Continuous pipe pulling | Chain or roller type, servo motor, synchronized with extruder speed |
| Automatic Cutter | Accurate and automatic cutting | On-the-fly cutting, diamond blade, PLC control, adjustable length |
| End Table | Receiving and holding cut pipes | Adjustable rollers, durable frame, movable or fixed |
| Pipe Coiler | Collecting pipes into coils | Dual-arm system, tension control, diameter sensor, automatic speed adjustment |
| Socketing & Ring Inserter | Socket forming and ring installation | Infrared heating, EPDM ring insertion, interchangeable molds |
| Packaging System | Final packaging for transportation | PE film wrapping, labeling system, automatic counting |
| Online Testing | Real-time quality control | Ultrasonic & laser inspection, wall thickness control, digital data recording |
| Pipe Bender | Creating pipe bends | Angle control, heating system, multi-size molds |
Technical data
Applications:
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(0 customer reviews)