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Twin Screw Extruder EXC 60 Conical – U-PVC/C-PVC Pipe Extrusion
Description
EXTRUTEX EXC 60 Conical Twin Screw Extruder
High-Efficiency U-PVC & C-PVC Pipe Extrusion Machine
The EXTRUTEX EXC 60 Conical Twin Screw Extruder is a high-performance extrusion solution designed for the efficient production of U-PVC (Unplasticized Polyvinyl Chloride) and C-PVC (Chlorinated Polyvinyl Chloride) pipes. Combining 35 years of Austrian engineering experience with advanced manufacturing technology, the EXC 60 delivers reliable output, excellent melt homogeneity, low energy consumption, and long-term production stability.
Designed for medium-capacity pipe extrusion lines, the EXC 60 provides an output range of 110–280 kg/h while operating with a 37 kW drive system, making it an ideal choice for manufacturers producing water supply pipes, electrical conduits, drainage pipes, pressure pipes, and industrial C-PVC piping systems.
Built for continuous operation, the EXTRUTEX EXC 60 integrates seamlessly with complete downstream equipment including vacuum calibration tanks, spray cooling tanks, haul-offs, cutting systems, socketing machines, and stacking systems, allowing manufacturers to build fully automated pipe production lines.
Technical Specifications
| Specification | EXTRUTEX EXC 60 |
|---|---|
| Model | ATC 60 |
| Extruder Type | Conical Twin Screw |
| Output Capacity | 110–280 kg/h |
| Main Motor | 37 kW |
| Material | U-PVC & C-PVC |
| Operation | Continuous Industrial Production |
Designed for High-Quality PVC Pipe Manufacturing
PVC pipe production requires consistent melt temperature, stable pressure, and uniform material plasticization. The EXTRUTEX EXC 60 has been engineered specifically to meet these demands.
The conical twin screw design creates progressive compression of PVC material throughout the extrusion process. This controlled compression improves mixing efficiency while minimizing shear stress, reducing the risk of material degradation and ensuring excellent pipe surface quality.
Whether producing rigid U-PVC pipes for municipal infrastructure or C-PVC pipes for high-temperature industrial applications, the EXC 60 maintains stable production conditions throughout long manufacturing shifts.
Advanced Conical Twin Screw Technology
The heart of the EXTRUTEX EXC 60 is its precision-engineered conical twin screw system.
Unlike conventional parallel screw designs, the conical configuration offers several important advantages for PVC processing.
- Improved material intake
- Higher filling efficiency
- Better melt homogenization
- Lower specific energy consumption
- Stable extrusion pressure
- Reduced material degradation
- Longer screw and barrel life
The specially designed screw geometry ensures smooth transportation of PVC powder from feeding to melt formation while maintaining excellent temperature control throughout the extrusion process.
Energy-Efficient 37 kW Drive System
Energy costs are one of the largest operating expenses in pipe manufacturing.
The EXTRUTEX EXC 60 uses a 37 kW high-efficiency drive system designed to maximize production while minimizing electricity consumption.
- Stable torque delivery
- Smooth acceleration
- Consistent screw speed
- Lower power consumption
- Reduced maintenance
- Long service life
The optimized transmission system allows manufacturers to achieve high productivity without unnecessary energy waste.
Precision Temperature Control
PVC is highly sensitive to processing temperature.
The EXTRUTEX EXC 60 incorporates multiple independently controlled heating zones that allow operators to precisely regulate barrel temperatures throughout the extrusion process.
- Fast heating response
- Uniform barrel temperatures
- Accurate process control
- Reduced overheating risk
- Improved melt consistency
This precise temperature management is especially important when processing C-PVC compounds, which require tighter processing windows than standard U-PVC materials.
Intelligent Feeding System
A consistent feed rate is essential for stable extrusion.
The EXC 60 supports automatic feeding systems that ensure uninterrupted material supply during production.
The feeding system can work with:
- PVC powder
- Dry blends
- C-PVC compounds
- Customized formulations
The stable feeding process helps maintain constant output and consistent pipe dimensions.
Applications
The EXTRUTEX EXC 60 is suitable for a wide range of PVC pipe applications.
U-PVC Water Pipes
The machine produces rigid PVC water pipes with excellent dimensional accuracy and smooth internal surfaces suitable for potable water systems.
Electrical Conduits
Manufacturers can produce electrical conduit pipes with consistent wall thickness and excellent surface appearance.
Drainage Pipes
The EXC 60 supports efficient production of drainage and sewage pipes for residential, commercial, and municipal projects.
Pressure Pipes
Stable extrusion pressure ensures reliable production of pressure-rated PVC pipes.
C-PVC Pipes
The machine processes chlorinated PVC compounds used in:
- Hot water systems
- Chemical processing
- Industrial plants
- Fire protection systems
Compatible Pipe Production Lines
The EXTRUTEX EXC 60 integrates with complete pipe production systems.
A complete line may include:
- Vacuum calibration tank
- Spray cooling bath
- Haul-off unit
- Planetary or saw cutter
- Socketing machine
- Stacking table
- Coiler (where applicable)
This modular approach allows manufacturers to configure production lines according to specific market requirements.
Superior Pipe Quality
The EXC 60 is designed to produce pipes with:
- Smooth internal surfaces
- Smooth external surfaces
- Uniform wall thickness
- Excellent roundness
- Stable dimensions
- Consistent color
- Strong mechanical properties
These quality characteristics contribute to reliable long-term pipe performance.
Flexible Material Compatibility
The EXTRUTEX EXC 60 is optimized for processing:
- U-PVC compounds
- C-PVC compounds
- Customized PVC formulations
- Various stabilizer systems
- Different lubrication packages
The machine can work with calcium-zinc stabilized formulations as well as other industrial PVC compound systems according to customer requirements.
Low Maintenance Design
Industrial manufacturers need equipment that minimizes downtime.
The EXTRUTEX EXC 60 incorporates maintenance-friendly design features including:
- Easy barrel access
- Accessible heaters
- Durable screw materials
- Heavy-duty gearbox
- Reliable bearings
- Efficient lubrication
These features reduce maintenance time while extending equipment lifespan.
Heavy-Duty Gearbox
The extrusion gearbox is engineered for continuous industrial operation.
- Stable torque transmission
- Low vibration
- Quiet operation
- Long service life
- High reliability
The gearbox design supports demanding production environments with extended operating hours.
Automation Options
The EXTRUTEX EXC 60 can be supplied with modern automation systems including:
- PLC control
- Touchscreen HMI
- Automatic temperature control
- Recipe storage
- Alarm monitoring
- Production statistics
- Remote diagnostics
Automation helps operators maintain consistent production quality while simplifying machine operation.
Austrian Engineering Experience
Every EXTRUTEX extrusion solution benefits from 35 years of Austrian engineering experience in plastic processing equipment.
Our engineering team assists customers with:
- Process optimization
- Line configuration
- Material selection
- Production startup
- Technical training
- Performance improvement
This expertise allows customers to achieve faster commissioning and higher production efficiency.
OEM Manufacturing Excellence
EXTRUTEX supplies OEM extrusion equipment for international manufacturers and distributors.
Our manufacturing capabilities include:
- Customized machine configurations
- Private label production
- International standards compliance
- Flexible technical solutions
- Professional quality control
Each machine undergoes comprehensive inspection before shipment.
After-Sales Support
A production line represents a long-term investment.
EXTRUTEX supports customers with:
- Installation guidance
- Commissioning support
- Operator training
- Spare parts supply
- Technical consultation
- Process troubleshooting
- Long-term service support
Our commitment includes up to 15 years of after-sales support for long-term operational reliability.
Why Choose EXTRUTEX EXC 60?
The EXTRUTEX EXC 60 offers an outstanding balance between productivity, energy efficiency, and processing stability for medium-capacity PVC pipe production.
- 110–280 kg/h production capacity
- Efficient 37 kW drive system
- Advanced conical twin screw technology
- Excellent melt homogeneity
- Stable extrusion pressure
- Superior pipe quality
- Low maintenance requirements
- Flexible automation options
- Austrian engineering expertise
- OEM manufacturing capabilities
- Global technical support
- Reliable long-term performance
For manufacturers seeking a dependable extrusion solution for U-PVC and C-PVC pipe production, the EXTRUTEX EXC 60 delivers consistent performance, high-quality output, and the engineering reliability required for modern industrial manufacturing.
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EXTRUTEX EXC 60 Conical Twin Screw Extruder
High-Efficiency U-PVC & C-PVC Pipe Extrusion Machine
The EXTRUTEX EXC 60 Conical Twin Screw Extruder is a high-performance extrusion solution designed for the efficient production of U-PVC (Unplasticized Polyvinyl Chloride) and C-PVC (Chlorinated Polyvinyl Chloride) pipes. Combining 35 years of Austrian engineering experience with advanced manufacturing technology, the EXC 60 delivers reliable output, excellent melt homogeneity, low energy consumption, and long-term production stability.
Designed for medium-capacity pipe extrusion lines, the EXC 60 provides an output range of 110–280 kg/h while operating with a 37 kW drive system, making it an ideal choice for manufacturers producing water supply pipes, electrical conduits, drainage pipes, pressure pipes, and industrial C-PVC piping systems.
Built for continuous operation, the EXTRUTEX EXC 60 integrates seamlessly with complete downstream equipment including vacuum calibration tanks, spray cooling tanks, haul-offs, cutting systems, socketing machines, and stacking systems, allowing manufacturers to build fully automated pipe production lines.
Technical Specifications
| Specification | EXTRUTEX EXC 60 |
|---|---|
| Model | ATC 60 |
| Extruder Type | Conical Twin Screw |
| Output Capacity | 110–280 kg/h |
| Main Motor | 37 kW |
| Material | U-PVC & C-PVC |
| Operation | Continuous Industrial Production |
Designed for High-Quality PVC Pipe Manufacturing
PVC pipe production requires consistent melt temperature, stable pressure, and uniform material plasticization. The EXTRUTEX EXC 60 has been engineered specifically to meet these demands.
The conical twin screw design creates progressive compression of PVC material throughout the extrusion process. This controlled compression improves mixing efficiency while minimizing shear stress, reducing the risk of material degradation and ensuring excellent pipe surface quality.
Whether producing rigid U-PVC pipes for municipal infrastructure or C-PVC pipes for high-temperature industrial applications, the EXC 60 maintains stable production conditions throughout long manufacturing shifts.
Advanced Conical Twin Screw Technology
The heart of the EXTRUTEX EXC 60 is its precision-engineered conical twin screw system.
Unlike conventional parallel screw designs, the conical configuration offers several important advantages for PVC processing.
- Improved material intake
- Higher filling efficiency
- Better melt homogenization
- Lower specific energy consumption
- Stable extrusion pressure
- Reduced material degradation
- Longer screw and barrel life
The specially designed screw geometry ensures smooth transportation of PVC powder from feeding to melt formation while maintaining excellent temperature control throughout the extrusion process.
Energy-Efficient 37 kW Drive System
Energy costs are one of the largest operating expenses in pipe manufacturing.
The EXTRUTEX EXC 60 uses a 37 kW high-efficiency drive system designed to maximize production while minimizing electricity consumption.
- Stable torque delivery
- Smooth acceleration
- Consistent screw speed
- Lower power consumption
- Reduced maintenance
- Long service life
The optimized transmission system allows manufacturers to achieve high productivity without unnecessary energy waste.
Precision Temperature Control
PVC is highly sensitive to processing temperature.
The EXTRUTEX EXC 60 incorporates multiple independently controlled heating zones that allow operators to precisely regulate barrel temperatures throughout the extrusion process.
- Fast heating response
- Uniform barrel temperatures
- Accurate process control
- Reduced overheating risk
- Improved melt consistency
This precise temperature management is especially important when processing C-PVC compounds, which require tighter processing windows than standard U-PVC materials.
Intelligent Feeding System
A consistent feed rate is essential for stable extrusion.
The EXC 60 supports automatic feeding systems that ensure uninterrupted material supply during production.
The feeding system can work with:
- PVC powder
- Dry blends
- C-PVC compounds
- Customized formulations
The stable feeding process helps maintain constant output and consistent pipe dimensions.
Applications
The EXTRUTEX EXC 60 is suitable for a wide range of PVC pipe applications.
U-PVC Water Pipes
The machine produces rigid PVC water pipes with excellent dimensional accuracy and smooth internal surfaces suitable for potable water systems.
Electrical Conduits
Manufacturers can produce electrical conduit pipes with consistent wall thickness and excellent surface appearance.
Drainage Pipes
The EXC 60 supports efficient production of drainage and sewage pipes for residential, commercial, and municipal projects.
Pressure Pipes
Stable extrusion pressure ensures reliable production of pressure-rated PVC pipes.
C-PVC Pipes
The machine processes chlorinated PVC compounds used in:
- Hot water systems
- Chemical processing
- Industrial plants
- Fire protection systems
Compatible Pipe Production Lines
The EXTRUTEX EXC 60 integrates with complete pipe production systems.
A complete line may include:
- Vacuum calibration tank
- Spray cooling bath
- Haul-off unit
- Planetary or saw cutter
- Socketing machine
- Stacking table
- Coiler (where applicable)
This modular approach allows manufacturers to configure production lines according to specific market requirements.
Superior Pipe Quality
The EXC 60 is designed to produce pipes with:
- Smooth internal surfaces
- Smooth external surfaces
- Uniform wall thickness
- Excellent roundness
- Stable dimensions
- Consistent color
- Strong mechanical properties
These quality characteristics contribute to reliable long-term pipe performance.
Flexible Material Compatibility
The EXTRUTEX EXC 60 is optimized for processing:
- U-PVC compounds
- C-PVC compounds
- Customized PVC formulations
- Various stabilizer systems
- Different lubrication packages
The machine can work with calcium-zinc stabilized formulations as well as other industrial PVC compound systems according to customer requirements.
Low Maintenance Design
Industrial manufacturers need equipment that minimizes downtime.
The EXTRUTEX EXC 60 incorporates maintenance-friendly design features including:
- Easy barrel access
- Accessible heaters
- Durable screw materials
- Heavy-duty gearbox
- Reliable bearings
- Efficient lubrication
These features reduce maintenance time while extending equipment lifespan.
Heavy-Duty Gearbox
The extrusion gearbox is engineered for continuous industrial operation.
- Stable torque transmission
- Low vibration
- Quiet operation
- Long service life
- High reliability
The gearbox design supports demanding production environments with extended operating hours.
Automation Options
The EXTRUTEX EXC 60 can be supplied with modern automation systems including:
- PLC control
- Touchscreen HMI
- Automatic temperature control
- Recipe storage
- Alarm monitoring
- Production statistics
- Remote diagnostics
Automation helps operators maintain consistent production quality while simplifying machine operation.
Austrian Engineering Experience
Every EXTRUTEX extrusion solution benefits from 35 years of Austrian engineering experience in plastic processing equipment.
Our engineering team assists customers with:
- Process optimization
- Line configuration
- Material selection
- Production startup
- Technical training
- Performance improvement
This expertise allows customers to achieve faster commissioning and higher production efficiency.
OEM Manufacturing Excellence
EXTRUTEX supplies OEM extrusion equipment for international manufacturers and distributors.
Our manufacturing capabilities include:
- Customized machine configurations
- Private label production
- International standards compliance
- Flexible technical solutions
- Professional quality control
Each machine undergoes comprehensive inspection before shipment.
After-Sales Support
A production line represents a long-term investment.
EXTRUTEX supports customers with:
- Installation guidance
- Commissioning support
- Operator training
- Spare parts supply
- Technical consultation
- Process troubleshooting
- Long-term service support
Our commitment includes up to 15 years of after-sales support for long-term operational reliability.
Why Choose EXTRUTEX EXC 60?
The EXTRUTEX EXC 60 offers an outstanding balance between productivity, energy efficiency, and processing stability for medium-capacity PVC pipe production.
- 110–280 kg/h production capacity
- Efficient 37 kW drive system
- Advanced conical twin screw technology
- Excellent melt homogeneity
- Stable extrusion pressure
- Superior pipe quality
- Low maintenance requirements
- Flexible automation options
- Austrian engineering expertise
- OEM manufacturing capabilities
- Global technical support
- Reliable long-term performance
For manufacturers seeking a dependable extrusion solution for U-PVC and C-PVC pipe production, the EXTRUTEX EXC 60 delivers consistent performance, high-quality output, and the engineering reliability required for modern industrial manufacturing.
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(0 customer reviews)