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Twin Screw Extruder ERC-80S Conical – Sheet Extrusion
Description
EXTRUTEX ERC 80S – U-PVC Sheet Extrusion Machine
Conical Twin Screw Extruder for High-Performance U-PVC Sheet Production
The EXTRUTEX ERC 80S is a high-performance conical twin screw extruder specially designed for the production of U-PVC and rigid PVC sheets. With a production capacity of approximately 100–250 kg/h and a 75 kW main motor, the ERC 80S provides a powerful and stable extrusion platform for manufacturers producing rigid PVC sheet products for construction, industrial, technical, advertising and interior applications.
Designed for continuous industrial operation, the ERC 80S combines efficient PVC feeding, controlled plasticization, stable melt pressure and accurate temperature control. Its conical twin screw technology is particularly suitable for processing U-PVC dry blends and calcium-zinc stabilized PVC formulations used in rigid sheet extrusion.
Technical Specifications
| Model | Application | Extrusion Type | Output | Main Motor |
|---|---|---|---|---|
| ERC 80S | U-PVC / PVC Sheet Extrusion | Conical Twin Screw | 100–250 kg/h | 75 kW |
Designed for U-PVC Sheet Extrusion
The EXTRUTEX ERC 80S is engineered specifically for rigid PVC sheet extrusion. The extrusion system provides controlled conveying, mixing and plasticization of PVC materials before the melt enters the sheet die and downstream forming system.
The machine can be integrated into a complete PVC sheet production line including a sheet die, calendering or forming equipment, cooling and sizing equipment, haul-off, edge trimming, cutting and stacking systems.
Applications of EXTRUTEX ERC 80S
- U-PVC rigid sheets
- PVC construction sheets
- PVC industrial sheets
- PVC technical sheets
- PVC advertising sheets
- PVC interior sheets
- PVC partition sheets
- PVC wall sheets
- PVC cladding sheets
- PVC furniture sheets
- PVC cabinet sheets
- PVC lining sheets
- PVC protective sheets
- PVC engineering sheets
- Decorative PVC sheets
- Customized rigid PVC sheets
Conical Twin Screw Extrusion Technology
The ERC 80S uses a conical twin screw extrusion system designed for efficient processing of rigid PVC formulations. The twin screw arrangement provides effective conveying, mixing and plasticization while maintaining stable melt preparation.
Conical twin screw technology is widely used for rigid PVC processing because it provides suitable torque, controlled material conveying and efficient plasticization of PVC dry blends.
The screw configuration can be optimized according to the PVC formulation, sheet thickness, sheet width, production output and required processing conditions.
75 kW Main Drive System
The 75 kW main motor provides the drive power required for continuous sheet extrusion within the 100–250 kg/h production range.
The drive system is designed for stable screw rotation and controlled material conveying. Consistent screw speed helps maintain stable extrusion output and uniform melt conditions throughout production.
Controlled PVC Plasticization
Rigid PVC requires careful thermal and mechanical processing. Excessive temperature or uncontrolled shear can affect the quality of the final sheet. The ERC 80S is designed to provide controlled plasticization and homogenization of PVC material before it reaches the sheet die.
The processing parameters can be adjusted according to the PVC formulation, sheet thickness, width, surface requirements and production speed.
Temperature Control System
Accurate temperature control is essential for producing high-quality PVC sheets. The ERC 80S incorporates controlled heating and cooling zones to maintain stable processing temperatures throughout the barrel.
Temperature parameters can be monitored and adjusted according to the material formulation and production requirements. Stable thermal conditions help support consistent melt quality, sheet thickness and surface appearance.
U-PVC Dry Blend Compatibility
The EXTRUTEX ERC 80S can be configured for common U-PVC dry blend formulations used in rigid sheet extrusion. Depending on the application, formulations may include PVC resin, calcium carbonate, processing modifiers, impact modifiers, pigments, lubricants and calcium-zinc stabilizer systems.
The extrusion configuration can be adapted according to the formulation, sheet thickness, product width and required mechanical and surface properties.
PVC Sheet Die and Tooling
For complete PVC sheet production solutions, EXTRUTEX can supply the appropriate sheet extrusion die and tooling for the ERC 80S.
The sheet die can be designed according to the required sheet width, thickness, material formulation and production output. Proper die design helps achieve uniform material distribution across the sheet width and stable extrusion performance.
Complete PVC Sheet Downstream Equipment
The ERC 80S can be integrated with a complete downstream system including:
- PVC sheet extrusion die
- Calendering or forming system
- Cooling and sizing equipment
- Sheet haul-off
- Edge trimming system
- Sheet cutting machine
- Length measurement system
- Automatic stacking system
- Sheet handling equipment
The downstream configuration can be customized according to sheet width, thickness, line speed, product length and required automation level.
Sheet Thickness and Dimensional Stability
Uniform sheet thickness is an important requirement in PVC sheet extrusion. Stable melt pressure, accurate die design, controlled cooling and synchronized downstream equipment all contribute to consistent sheet dimensions.
The ERC 80S can be configured according to the required sheet specifications and production conditions, allowing manufacturers to produce rigid PVC sheets for different industrial and commercial applications.
Sheet Cooling and Sizing
After leaving the sheet die, the hot PVC sheet must be cooled and stabilized before cutting. The downstream cooling and sizing system helps establish the final sheet dimensions and surface characteristics.
The cooling configuration can be selected according to sheet thickness, width, production speed and material formulation.
Edge Trimming and Cutting
For continuous sheet production, edge trimming can be integrated into the downstream system to achieve the required finished sheet width. Automatic cutting equipment can then divide the continuous sheet into predetermined lengths.
The cutting system can be synchronized with the extrusion line to maintain accurate sheet dimensions and consistent production.
Automatic Stacking
After cutting, an automatic stacking system can collect and organize finished PVC sheets. The stacking configuration can be adapted according to sheet dimensions, weight, production speed and factory layout.
Automatic handling helps reduce manual work and provides a more organized process for packaging and storage.
Surface Quality
Surface appearance is an important factor for PVC sheets used in interior, advertising, furniture and construction applications. Stable extrusion conditions, uniform melt distribution and controlled cooling help achieve consistent sheet surfaces.
Depending on the tooling and downstream configuration, the ERC 80S can be used for different surface requirements, including smooth, textured and customized PVC sheet surfaces.
Industrial PVC Sheet Production
With a production capacity of approximately 100–250 kg/h, the ERC 80S is suitable for manufacturers requiring a flexible industrial PVC sheet extrusion platform.
The actual production output depends on PVC formulation, sheet width, thickness, die design, screw configuration, line speed and operating conditions. EXTRUTEX can optimize the complete extrusion system according to the customer's product requirements.
Automation and Process Control
The ERC 80S can be equipped with modern control and monitoring systems for extrusion temperature, screw speed, feeding, motor operation and production parameters.
Automation can also be extended to the downstream equipment. Synchronizing the extruder, sheet forming, cooling, haul-off, trimming, cutting and stacking systems helps improve production consistency and simplify operation.
Low Maintenance Design
The ERC 80S is designed for industrial production with convenient access to important components for inspection and maintenance. Regular inspection and maintenance of the screws, barrel, gearbox, heaters, cooling system, feeding system and downstream equipment help maintain reliable operation.
Preventive maintenance can also help extend machine service life and reduce unexpected production interruptions.
Screw & Barrel System
The screw and barrel configuration is selected specifically for rigid PVC sheet processing. Screw geometry influences conveying, mixing, plasticization, residence time and melt homogenization.
EXTRUTEX can provide screw & barrel configurations according to the PVC formulation, sheet application, required output and processing conditions.
Gearbox and Drive Engineering
The extrusion drive system is matched to the conical twin screw configuration to provide stable torque transmission during continuous PVC processing. Reliable gearbox and drive engineering are important for maintaining consistent screw operation under industrial production conditions.
EXTRUTEX can also provide specialized extruder gearbox solutions and supporting drive components according to the machine configuration and customer requirements.
Suitable for Different PVC Sheet Applications
The ERC 80S can be configured for different rigid PVC sheet applications. Construction sheets can be designed for practical building applications, while technical sheets can be produced for industrial and engineering uses.
For furniture, advertising and interior applications, the line can be configured according to the required surface quality, thickness, color and sheet dimensions.
Customized PVC Sheet Extrusion Solutions
Every PVC sheet production project can have different requirements regarding material formulation, sheet width, thickness, surface finish, production capacity and automation level.
EXTRUTEX can configure the ERC 80S according to the customer's specific production requirements. The complete solution can include the extruder, feeding system, sheet die, forming equipment, cooling, haul-off, edge trimming, cutting and stacking equipment.
Austrian Engineering Experience
EXTRUTEX combines modern manufacturing capabilities with European engineering know-how. Our engineering team has extensive experience in plastic extrusion, PVC processing, sheet extrusion, tooling and complete extrusion line development.
This engineering approach allows EXTRUTEX to provide complete solutions covering material processing, extrusion, tooling, forming, cooling, cutting and final sheet handling.
OEM Manufacturing and Global Support
The EXTRUTEX ERC 80S can be supplied as an OEM extrusion solution for PVC sheet manufacturers, distributors and complete-line integrators. Machine configurations can be adapted according to production requirements, factory conditions and local market applications.
EXTRUTEX provides technical support for installation, commissioning, operator training, process optimization and spare parts. Long-term after-sales support is available to help customers maintain reliable production throughout the machine's service life.
Why Choose EXTRUTEX ERC 80S?
- Designed for U-PVC and rigid PVC sheet extrusion
- Conical twin screw extrusion technology
- 100–250 kg/h production capacity
- 75 kW main motor
- Suitable for industrial PVC sheet production
- Suitable for construction and technical sheets
- Suitable for furniture and interior sheets
- Controlled PVC mixing and plasticization
- Professional PVC sheet die options
- Complete downstream equipment integration
- Cooling, sizing and haul-off systems
- Automatic trimming and cutting options
- Automatic sheet stacking options
- Customized extrusion line configurations
- Automation and process control options
- OEM manufacturing solutions
- European engineering support
- Long-term technical and after-sales support
EXTRUTEX ERC 80S – Complete PVC Sheet Extrusion Solution
The EXTRUTEX ERC 80S provides a powerful and flexible extrusion platform for manufacturers of rigid U-PVC sheets used in construction, industrial, technical, advertising, furniture and interior applications. With a 75 kW main drive and an approximate production range of 100–250 kg/h, the machine is designed for stable and efficient PVC sheet processing.
Combined with professional sheet tooling, forming and cooling equipment, haul-off, edge trimming, cutting and automatic stacking systems, the ERC 80S can form the core of a complete industrial PVC sheet production line. EXTRUTEX can configure the complete system according to the customer's material formulation, sheet dimensions, production capacity and factory requirements.
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EXTRUTEX ERC 80S – U-PVC Sheet Extrusion Machine
Conical Twin Screw Extruder for High-Performance U-PVC Sheet Production
The EXTRUTEX ERC 80S is a high-performance conical twin screw extruder specially designed for the production of U-PVC and rigid PVC sheets. With a production capacity of approximately 100–250 kg/h and a 75 kW main motor, the ERC 80S provides a powerful and stable extrusion platform for manufacturers producing rigid PVC sheet products for construction, industrial, technical, advertising and interior applications.
Designed for continuous industrial operation, the ERC 80S combines efficient PVC feeding, controlled plasticization, stable melt pressure and accurate temperature control. Its conical twin screw technology is particularly suitable for processing U-PVC dry blends and calcium-zinc stabilized PVC formulations used in rigid sheet extrusion.
Technical Specifications
| Model | Application | Extrusion Type | Output | Main Motor |
|---|---|---|---|---|
| ERC 80S | U-PVC / PVC Sheet Extrusion | Conical Twin Screw | 100–250 kg/h | 75 kW |
Designed for U-PVC Sheet Extrusion
The EXTRUTEX ERC 80S is engineered specifically for rigid PVC sheet extrusion. The extrusion system provides controlled conveying, mixing and plasticization of PVC materials before the melt enters the sheet die and downstream forming system.
The machine can be integrated into a complete PVC sheet production line including a sheet die, calendering or forming equipment, cooling and sizing equipment, haul-off, edge trimming, cutting and stacking systems.
Applications of EXTRUTEX ERC 80S
- U-PVC rigid sheets
- PVC construction sheets
- PVC industrial sheets
- PVC technical sheets
- PVC advertising sheets
- PVC interior sheets
- PVC partition sheets
- PVC wall sheets
- PVC cladding sheets
- PVC furniture sheets
- PVC cabinet sheets
- PVC lining sheets
- PVC protective sheets
- PVC engineering sheets
- Decorative PVC sheets
- Customized rigid PVC sheets
Conical Twin Screw Extrusion Technology
The ERC 80S uses a conical twin screw extrusion system designed for efficient processing of rigid PVC formulations. The twin screw arrangement provides effective conveying, mixing and plasticization while maintaining stable melt preparation.
Conical twin screw technology is widely used for rigid PVC processing because it provides suitable torque, controlled material conveying and efficient plasticization of PVC dry blends.
The screw configuration can be optimized according to the PVC formulation, sheet thickness, sheet width, production output and required processing conditions.
75 kW Main Drive System
The 75 kW main motor provides the drive power required for continuous sheet extrusion within the 100–250 kg/h production range.
The drive system is designed for stable screw rotation and controlled material conveying. Consistent screw speed helps maintain stable extrusion output and uniform melt conditions throughout production.
Controlled PVC Plasticization
Rigid PVC requires careful thermal and mechanical processing. Excessive temperature or uncontrolled shear can affect the quality of the final sheet. The ERC 80S is designed to provide controlled plasticization and homogenization of PVC material before it reaches the sheet die.
The processing parameters can be adjusted according to the PVC formulation, sheet thickness, width, surface requirements and production speed.
Temperature Control System
Accurate temperature control is essential for producing high-quality PVC sheets. The ERC 80S incorporates controlled heating and cooling zones to maintain stable processing temperatures throughout the barrel.
Temperature parameters can be monitored and adjusted according to the material formulation and production requirements. Stable thermal conditions help support consistent melt quality, sheet thickness and surface appearance.
U-PVC Dry Blend Compatibility
The EXTRUTEX ERC 80S can be configured for common U-PVC dry blend formulations used in rigid sheet extrusion. Depending on the application, formulations may include PVC resin, calcium carbonate, processing modifiers, impact modifiers, pigments, lubricants and calcium-zinc stabilizer systems.
The extrusion configuration can be adapted according to the formulation, sheet thickness, product width and required mechanical and surface properties.
PVC Sheet Die and Tooling
For complete PVC sheet production solutions, EXTRUTEX can supply the appropriate sheet extrusion die and tooling for the ERC 80S.
The sheet die can be designed according to the required sheet width, thickness, material formulation and production output. Proper die design helps achieve uniform material distribution across the sheet width and stable extrusion performance.
Complete PVC Sheet Downstream Equipment
The ERC 80S can be integrated with a complete downstream system including:
- PVC sheet extrusion die
- Calendering or forming system
- Cooling and sizing equipment
- Sheet haul-off
- Edge trimming system
- Sheet cutting machine
- Length measurement system
- Automatic stacking system
- Sheet handling equipment
The downstream configuration can be customized according to sheet width, thickness, line speed, product length and required automation level.
Sheet Thickness and Dimensional Stability
Uniform sheet thickness is an important requirement in PVC sheet extrusion. Stable melt pressure, accurate die design, controlled cooling and synchronized downstream equipment all contribute to consistent sheet dimensions.
The ERC 80S can be configured according to the required sheet specifications and production conditions, allowing manufacturers to produce rigid PVC sheets for different industrial and commercial applications.
Sheet Cooling and Sizing
After leaving the sheet die, the hot PVC sheet must be cooled and stabilized before cutting. The downstream cooling and sizing system helps establish the final sheet dimensions and surface characteristics.
The cooling configuration can be selected according to sheet thickness, width, production speed and material formulation.
Edge Trimming and Cutting
For continuous sheet production, edge trimming can be integrated into the downstream system to achieve the required finished sheet width. Automatic cutting equipment can then divide the continuous sheet into predetermined lengths.
The cutting system can be synchronized with the extrusion line to maintain accurate sheet dimensions and consistent production.
Automatic Stacking
After cutting, an automatic stacking system can collect and organize finished PVC sheets. The stacking configuration can be adapted according to sheet dimensions, weight, production speed and factory layout.
Automatic handling helps reduce manual work and provides a more organized process for packaging and storage.
Surface Quality
Surface appearance is an important factor for PVC sheets used in interior, advertising, furniture and construction applications. Stable extrusion conditions, uniform melt distribution and controlled cooling help achieve consistent sheet surfaces.
Depending on the tooling and downstream configuration, the ERC 80S can be used for different surface requirements, including smooth, textured and customized PVC sheet surfaces.
Industrial PVC Sheet Production
With a production capacity of approximately 100–250 kg/h, the ERC 80S is suitable for manufacturers requiring a flexible industrial PVC sheet extrusion platform.
The actual production output depends on PVC formulation, sheet width, thickness, die design, screw configuration, line speed and operating conditions. EXTRUTEX can optimize the complete extrusion system according to the customer's product requirements.
Automation and Process Control
The ERC 80S can be equipped with modern control and monitoring systems for extrusion temperature, screw speed, feeding, motor operation and production parameters.
Automation can also be extended to the downstream equipment. Synchronizing the extruder, sheet forming, cooling, haul-off, trimming, cutting and stacking systems helps improve production consistency and simplify operation.
Low Maintenance Design
The ERC 80S is designed for industrial production with convenient access to important components for inspection and maintenance. Regular inspection and maintenance of the screws, barrel, gearbox, heaters, cooling system, feeding system and downstream equipment help maintain reliable operation.
Preventive maintenance can also help extend machine service life and reduce unexpected production interruptions.
Screw & Barrel System
The screw and barrel configuration is selected specifically for rigid PVC sheet processing. Screw geometry influences conveying, mixing, plasticization, residence time and melt homogenization.
EXTRUTEX can provide screw & barrel configurations according to the PVC formulation, sheet application, required output and processing conditions.
Gearbox and Drive Engineering
The extrusion drive system is matched to the conical twin screw configuration to provide stable torque transmission during continuous PVC processing. Reliable gearbox and drive engineering are important for maintaining consistent screw operation under industrial production conditions.
EXTRUTEX can also provide specialized extruder gearbox solutions and supporting drive components according to the machine configuration and customer requirements.
Suitable for Different PVC Sheet Applications
The ERC 80S can be configured for different rigid PVC sheet applications. Construction sheets can be designed for practical building applications, while technical sheets can be produced for industrial and engineering uses.
For furniture, advertising and interior applications, the line can be configured according to the required surface quality, thickness, color and sheet dimensions.
Customized PVC Sheet Extrusion Solutions
Every PVC sheet production project can have different requirements regarding material formulation, sheet width, thickness, surface finish, production capacity and automation level.
EXTRUTEX can configure the ERC 80S according to the customer's specific production requirements. The complete solution can include the extruder, feeding system, sheet die, forming equipment, cooling, haul-off, edge trimming, cutting and stacking equipment.
Austrian Engineering Experience
EXTRUTEX combines modern manufacturing capabilities with European engineering know-how. Our engineering team has extensive experience in plastic extrusion, PVC processing, sheet extrusion, tooling and complete extrusion line development.
This engineering approach allows EXTRUTEX to provide complete solutions covering material processing, extrusion, tooling, forming, cooling, cutting and final sheet handling.
OEM Manufacturing and Global Support
The EXTRUTEX ERC 80S can be supplied as an OEM extrusion solution for PVC sheet manufacturers, distributors and complete-line integrators. Machine configurations can be adapted according to production requirements, factory conditions and local market applications.
EXTRUTEX provides technical support for installation, commissioning, operator training, process optimization and spare parts. Long-term after-sales support is available to help customers maintain reliable production throughout the machine's service life.
Why Choose EXTRUTEX ERC 80S?
- Designed for U-PVC and rigid PVC sheet extrusion
- Conical twin screw extrusion technology
- 100–250 kg/h production capacity
- 75 kW main motor
- Suitable for industrial PVC sheet production
- Suitable for construction and technical sheets
- Suitable for furniture and interior sheets
- Controlled PVC mixing and plasticization
- Professional PVC sheet die options
- Complete downstream equipment integration
- Cooling, sizing and haul-off systems
- Automatic trimming and cutting options
- Automatic sheet stacking options
- Customized extrusion line configurations
- Automation and process control options
- OEM manufacturing solutions
- European engineering support
- Long-term technical and after-sales support
EXTRUTEX ERC 80S – Complete PVC Sheet Extrusion Solution
The EXTRUTEX ERC 80S provides a powerful and flexible extrusion platform for manufacturers of rigid U-PVC sheets used in construction, industrial, technical, advertising, furniture and interior applications. With a 75 kW main drive and an approximate production range of 100–250 kg/h, the machine is designed for stable and efficient PVC sheet processing.
Combined with professional sheet tooling, forming and cooling equipment, haul-off, edge trimming, cutting and automatic stacking systems, the ERC 80S can form the core of a complete industrial PVC sheet production line. EXTRUTEX can configure the complete system according to the customer's material formulation, sheet dimensions, production capacity and factory requirements.
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